SHED 2

Hand Held Inkjet Coding Machine Manual

NFIC-KUP-U03-07

Machine at a glance

Unit
Unit 3 — Masala & Spice Processing
Shed / location
SHED 2
Zone
Finishing Section (Sealing, Labelling & Closing)
Actual capacity / range
Minimum 4 lines with minimum 12 mm print height support
Actual power
Maximum 180 W, Single Phase/rechargeable operation

What this machine helps make

Amla powder

Medium Demand
Main raw material: Amla
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Sajja flour

Medium Demand
Main raw material: Bajra / pearl millet / Sajja
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Dried banana / banana fig (sukeli-style)

Medium Demand
Main raw material: Banana
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Besan / Bengal gram flour

High Demand
Main raw material: Bengal gram / Chana
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Roasted chana

Medium Demand
Main raw material: Bengal gram / Chana
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Roasted gram flour / sattu-style powder

Medium Demand
Main raw material: Bengal gram / Chana
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Urad flour

High Demand
Main raw material: Black gram / Urad
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Nalla karam / Andhra dry karam powder

High Demand
Main raw material: Chilli + garlic/spices
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Coriander powder

Medium Demand
Main raw material: Coriander seed
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Curry leaf podi

High Demand
Main raw material: Curry leaf + spices
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Coarse chilli / chilli flakes

High Demand
Main raw material: Dried red chilli
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Red chilli powder

High Demand
Main raw material: Dried red chilli
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Ready mix: Dosa

High Demand
Main raw material: Formulation-specific / mixed ingredients
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Ready Mix: Jamun

High Demand
Main raw material: Fruit / formulation-specific
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Garlic powder

Medium Demand
Main raw material: Garlic
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Gongura dry podi

High Demand
Main raw material: Gongura / red sorrel
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Dehydrated green chilli / green chilli flakes

Medium Demand
Main raw material: Green chilli
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Pesarattu dry premix

High Demand
Main raw material: Green gram + rice
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Moong flour

Medium Demand
Main raw material: Green gram / Moong
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Cold-pressed groundnut oil

High Demand
Main raw material: Groundnut
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Masala roasted groundnuts

High Demand
Main raw material: Groundnut
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Palli podi / groundnut chutney powder

High Demand
Main raw material: Groundnut
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Plain roasted groundnuts

High Demand
Main raw material: Groundnut
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Salted roasted groundnuts

High Demand
Main raw material: Groundnut
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Ulava podi / roasted horse-gram powder

High Demand
Main raw material: Horse gram / Ulavalu
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Jowar flour

High Demand
Main raw material: Jowar / sorghum
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Korra flour

High Demand
Main raw material: Korra / foxtail millet
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Cold-process lemon pickle

High Demand
Main raw material: Lemon / lime
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Sama flour

Medium Demand
Main raw material: Little millet / Sama
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Whole-maize flour / makka atta

Medium Demand
Main raw material: Maize
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Dehydrated mango slices

Medium Demand
Main raw material: Mango
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Millet dosa/idli dry premix

High Demand
Main raw material: Millets + pulses/rice
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Gluten-free millet bread premix

High Demand
Main raw material: Millets / multi-millet
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Andhra curry / pulusu masala powder

Medium Demand
Main raw material: Mixed Andhra spices
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Multi-millet flour

High Demand
Main raw material: Mixed millets
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Multi-millet health mix

High Demand
Main raw material: Mixed millets + pulses
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Sambar powder

High Demand
Main raw material: Mixed spices
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Biryani / garam masala

Medium Demand
Main raw material: Mixed spices
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Rasam powder

Medium Demand
Main raw material: Mixed spices
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Moringa leaf powder

Medium Demand
Main raw material: Moringa / drumstick leaves
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Ready-to-cook multigrain whole mix for drink/porridge

High Demand
Main raw material: Multigrain / cereal-legume
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Dehydrated onion flakes

High Demand
Main raw material: Onion
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Onion powder

High Demand
Main raw material: Onion
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Brown / unpolished rice

High Demand
Main raw material: Paddy
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Dhal-based nutritional supplement

High Demand
Main raw material: Pulses / dhal
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Ready mix: Vada

High Demand
Main raw material: Pulses / dhal
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Ragi java / ragi health-drink dry mix

High Demand
Main raw material: Ragi + dry ingredients
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Ragi flour

High Demand
Main raw material: Ragi / finger millet
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Green banana flour

High Demand
Main raw material: Raw green banana
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Amchur / raw mango powder

High Demand
Main raw material: Raw mango
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Idli karam / gunpowder

High Demand
Main raw material: Red chilli + pulses/spices
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Kandi podi

High Demand
Main raw material: Red gram / Tur
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Rice flour

High Demand
Main raw material: Rice
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Roasted rice flour

Medium Demand
Main raw material: Rice
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Instant idli/dosa dry premix

High Demand
Main raw material: Rice + black gram
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Rice-millet multigrain flour blend

Medium Demand
Main raw material: Rice + millets
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Dehydrated tomato slices / flakes

High Demand
Main raw material: Tomato
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Tomato powder

High Demand
Main raw material: Tomato
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Turmeric powder from cured/dried fingers

High Demand
Main raw material: Turmeric
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Operating SOP

1. Pre-operation checklist

• Ink cartridge — minimum 20% remaining
• Print nozzle test on scrap paper — all 4 lines sharp
• Batch number, MFD, and expiry date verified — MUST match Machinery Log Book batch reference
• Ink dry time checked — quick-dry must be dry before stacking

2. Start-up procedure

1. Run test print on scrap material — verify legibility
2. Set print height — minimum 12mm (FSSAI requirement)

3. Operating steps / parameters

1. Run test print on scrap material — verify legibility
2. Set print height — minimum 12mm (FSSAI requirement)
3. Code each unit — hold perpendicular, 2–3cm from surface
4. Check every 20th unit for print clarity
5. Allow ink to dry before stacking — 3–5 seconds quick-dry

4. Shutdown procedure

No separate shutdown step stated on the source card; follow the post-operation checklist.

5. Cleaning / sanitation

• Run nozzle cleaning cycle
• Store machine UPRIGHT — never on its side
• Log: batch number printed | product | units coded | ink cartridge level at end

6. Safety / PPE

• Solvent-based ink — NO open flame nearby
• Ventilate area

7. Troubleshooting

CRITICAL RULE: Batch number on packed product MUST match batch number in Machinery Log Book. Any mismatch = FSSAI compliance failure. Stop production and report to supervisor immediately.

8. Preventive maintenance

Routine prevention is embedded in the pre-operation and post-operation checks; no separate time-based preventive-maintenance interval is stated on the source card.