SHED 2
Hand Held Inkjet Coding Machine Manual
NFIC-KUP-U03-07
Machine at a glance
Unit
Unit 3 — Masala & Spice Processing
Shed / location
SHED 2
Zone
Finishing Section (Sealing, Labelling & Closing)
Actual capacity / range
Minimum 4 lines with minimum 12 mm print height support
Actual power
Maximum 180 W, Single Phase/rechargeable operation
What this machine helps make
Amla powder
Medium DemandMain raw material: Amla
View product →Sajja flour
Medium DemandMain raw material: Bajra / pearl millet / Sajja
View product →Dried banana / banana fig (sukeli-style)
Medium DemandMain raw material: Banana
View product →Besan / Bengal gram flour
High DemandMain raw material: Bengal gram / Chana
View product →Roasted chana
Medium DemandMain raw material: Bengal gram / Chana
View product →Roasted gram flour / sattu-style powder
Medium DemandMain raw material: Bengal gram / Chana
View product →Urad flour
High DemandMain raw material: Black gram / Urad
View product →Nalla karam / Andhra dry karam powder
High DemandMain raw material: Chilli + garlic/spices
View product →Coriander powder
Medium DemandMain raw material: Coriander seed
View product →Curry leaf podi
High DemandMain raw material: Curry leaf + spices
View product →Coarse chilli / chilli flakes
High DemandMain raw material: Dried red chilli
View product →Red chilli powder
High DemandMain raw material: Dried red chilli
View product →Ready mix: Dosa
High DemandMain raw material: Formulation-specific / mixed ingredients
View product →Ready Mix: Jamun
High DemandMain raw material: Fruit / formulation-specific
View product →Garlic powder
Medium DemandMain raw material: Garlic
View product →Gongura dry podi
High DemandMain raw material: Gongura / red sorrel
View product →Dehydrated green chilli / green chilli flakes
Medium DemandMain raw material: Green chilli
View product →Pesarattu dry premix
High DemandMain raw material: Green gram + rice
View product →Moong flour
Medium DemandMain raw material: Green gram / Moong
View product →Cold-pressed groundnut oil
High DemandMain raw material: Groundnut
View product →Masala roasted groundnuts
High DemandMain raw material: Groundnut
View product →Palli podi / groundnut chutney powder
High DemandMain raw material: Groundnut
View product →Plain roasted groundnuts
High DemandMain raw material: Groundnut
View product →Salted roasted groundnuts
High DemandMain raw material: Groundnut
View product →Ulava podi / roasted horse-gram powder
High DemandMain raw material: Horse gram / Ulavalu
View product →Jowar flour
High DemandMain raw material: Jowar / sorghum
View product →Korra flour
High DemandMain raw material: Korra / foxtail millet
View product →Cold-process lemon pickle
High DemandMain raw material: Lemon / lime
View product →Sama flour
Medium DemandMain raw material: Little millet / Sama
View product →Whole-maize flour / makka atta
Medium DemandMain raw material: Maize
View product →Dehydrated mango slices
Medium DemandMain raw material: Mango
View product →Millet dosa/idli dry premix
High DemandMain raw material: Millets + pulses/rice
View product →Gluten-free millet bread premix
High DemandMain raw material: Millets / multi-millet
View product →Andhra curry / pulusu masala powder
Medium DemandMain raw material: Mixed Andhra spices
View product →Multi-millet flour
High DemandMain raw material: Mixed millets
View product →Multi-millet health mix
High DemandMain raw material: Mixed millets + pulses
View product →Sambar powder
High DemandMain raw material: Mixed spices
View product →Biryani / garam masala
Medium DemandMain raw material: Mixed spices
View product →Rasam powder
Medium DemandMain raw material: Mixed spices
View product →Moringa leaf powder
Medium DemandMain raw material: Moringa / drumstick leaves
View product →Ready-to-cook multigrain whole mix for drink/porridge
High DemandMain raw material: Multigrain / cereal-legume
View product →Dehydrated onion flakes
High DemandMain raw material: Onion
View product →Onion powder
High DemandMain raw material: Onion
View product →Brown / unpolished rice
High DemandMain raw material: Paddy
View product →Dhal-based nutritional supplement
High DemandMain raw material: Pulses / dhal
View product →Ready mix: Vada
High DemandMain raw material: Pulses / dhal
View product →Ragi java / ragi health-drink dry mix
High DemandMain raw material: Ragi + dry ingredients
View product →Ragi flour
High DemandMain raw material: Ragi / finger millet
View product →Green banana flour
High DemandMain raw material: Raw green banana
View product →Amchur / raw mango powder
High DemandMain raw material: Raw mango
View product →Idli karam / gunpowder
High DemandMain raw material: Red chilli + pulses/spices
View product →Kandi podi
High DemandMain raw material: Red gram / Tur
View product →Rice flour
High DemandMain raw material: Rice
View product →Roasted rice flour
Medium DemandMain raw material: Rice
View product →Instant idli/dosa dry premix
High DemandMain raw material: Rice + black gram
View product →Rice-millet multigrain flour blend
Medium DemandMain raw material: Rice + millets
View product →Dehydrated tomato slices / flakes
High DemandMain raw material: Tomato
View product →Tomato powder
High DemandMain raw material: Tomato
View product →Turmeric powder from cured/dried fingers
High DemandMain raw material: Turmeric
View product →Operating SOP
1. Pre-operation checklist
• Ink cartridge — minimum 20% remaining
• Print nozzle test on scrap paper — all 4 lines sharp
• Batch number, MFD, and expiry date verified — MUST match Machinery Log Book batch reference
• Ink dry time checked — quick-dry must be dry before stacking
• Print nozzle test on scrap paper — all 4 lines sharp
• Batch number, MFD, and expiry date verified — MUST match Machinery Log Book batch reference
• Ink dry time checked — quick-dry must be dry before stacking
2. Start-up procedure
1. Run test print on scrap material — verify legibility
2. Set print height — minimum 12mm (FSSAI requirement)
2. Set print height — minimum 12mm (FSSAI requirement)
3. Operating steps / parameters
1. Run test print on scrap material — verify legibility
2. Set print height — minimum 12mm (FSSAI requirement)
3. Code each unit — hold perpendicular, 2–3cm from surface
4. Check every 20th unit for print clarity
5. Allow ink to dry before stacking — 3–5 seconds quick-dry
2. Set print height — minimum 12mm (FSSAI requirement)
3. Code each unit — hold perpendicular, 2–3cm from surface
4. Check every 20th unit for print clarity
5. Allow ink to dry before stacking — 3–5 seconds quick-dry
4. Shutdown procedure
No separate shutdown step stated on the source card; follow the post-operation checklist.
5. Cleaning / sanitation
• Run nozzle cleaning cycle
• Store machine UPRIGHT — never on its side
• Log: batch number printed | product | units coded | ink cartridge level at end
• Store machine UPRIGHT — never on its side
• Log: batch number printed | product | units coded | ink cartridge level at end
6. Safety / PPE
• Solvent-based ink — NO open flame nearby
• Ventilate area
• Ventilate area
7. Troubleshooting
CRITICAL RULE: Batch number on packed product MUST match batch number in Machinery Log Book. Any mismatch = FSSAI compliance failure. Stop production and report to supervisor immediately.
8. Preventive maintenance
Routine prevention is embedded in the pre-operation and post-operation checks; no separate time-based preventive-maintenance interval is stated on the source card.