Pesarattu dry premix
1. Raw materials / commodities
Main input: Purchased moong/rice flours and dry seasoning
- Input-price assumption: ₹110/kg
- Model batch: 30 kg
- Selected input share: 75%
- Raw material used in one batch: 22.5 kg
- Recovery assumption: 98%
- Finished product from one batch: 22.05 kg
Availability: Local natural-farming supply is yet to be confirmed.
2. NFIC machines required
Use: Ribbon Blender for Powder Mixing
Use: Vibro Shifter
Use: Horizontal (Vertical) Semi Augur Filler (50 gm to 500 gm)
Use: Vertical Band Sealer SS FRB 770
Use: Packaging Materials — Food-grade Pouches
3. How the product is made
Input: Output of previous step / approved raw material
Output: Intermediate for next step
Machine: Vibro Shifter (NFIC-KUP-U03-05)
Parameters: Follow validated hygienic SOP; use food-grade contact surfaces; control batch traceability.
Quality / yield check: Record batch observation and reject non-conforming material/output.
Input: Output of previous step / approved raw material
Output: Intermediate for next step
Machine: Ribbon Blender for Powder Mixing (NFIC-KUP-U03-04)
Parameters: Use standardized formulation ratio and documented batch weights; blend to uniformity.
Quality / yield check: Record batch observation and reject non-conforming material/output.
Input: Output of previous step / approved raw material
Output: Intermediate for next step
Machine: Horizontal (Vertical) Semi Augur Filler (50 gm to 500 gm) (NFIC-KUP-U03-06)
Parameters: Verify net quantity, seal integrity, coding, food-contact packaging and traceability.
Quality / yield check: Record batch observation and reject non-conforming material/output.
Input: Output of previous step / approved raw material
Output: Pesarattu dry premix
Machine: Hand Held Inkjet Coding Machine Manual (NFIC-KUP-U03-07); Vertical Band Sealer SS FRB 770 (NFIC-KUP-U03-09)
Parameters: Verify net quantity, seal integrity, coding, food-contact packaging and traceability.
Quality / yield check: Reconstitution behaviour and sensory profile need pilot formulation. Financial batch recovery assumption 0.980 kg/kg of total costing input. Final whole saleable packs are rounded down; unfilled residue is not sold in this model.
4. Financials and Unit economics
1. What will I produce and sell?
Assumption: All saleable production is sold at the indicated selling price.
2. How much does one batch cost?
Variable costs — these increase when you produce more
3. NFIC Facility Cost
Usage charges scale with the batches produced
Check tariff inclusions before adding electricity or operator time. Extra entrepreneur/helper labour is shown separately.
4. Will I make a profit?
5. How many batches do I need to sell?
You should produce and sell at least 3 batches per month to cover your costs.
Every additional batch sold after this adds approximately ₹1,190 before any other unforeseen expenses.
6. What happens if I produce more?
At the same batch size, NFIC usage and finance allowances increase with production. Monthly business overhead is counted once.
7. How much money do I need before starting?
Active production: 12 months per year. Annual indicative operating surplus: ₹49,665. Business overhead continues for twelve months.
Why is ₹25,605 needed for day-to-day business?
Raw material, ingredients, packaging and other expenses have to be paid before all the money from customers comes back.
Working-capital cycle: approximately 30 days
5. Branding, packaging & labelling
Packaging & labelling guidance
| Target customer / segment | Local households, health-conscious mainstream consumers and institutional buyers as relevant to product |
|---|---|
| Brand positioning / proposition | Natural-farming ingredient-led, small-batch Pesarattu dry premix; emphasize traceable sourcing and transparent processing without unvalidated health claims. |
| Pack size | 250 g / 500 g; 1 kg family/institutional where packaging-line fit is confirmed / 200 g |
| Label copy status | Minimum label copy specified; final artwork pending |
| Packaging vendor / source | To be finalized through approved packaging vendor |
Recommended packaging
- Food-grade high-moisture-barrier laminated pouch
- metallised layer preferred for wholegrain/high-fat mixes
- zipper optional.
Retail label essentials
- net quantity
- batch/lot
- manufacturer/packer address
- consumer-care details
- MRP/unit-sale-price and other Legal Metrology declarations.
Product name, origin & marketing claims
- Name of food
- No special claim by default.
Ingredients, allergens & cross-contact
- ingredient list as applicable
- allergen declaration where applicable
Nutrition & claims
- nutrition information
- Validate every nutrition/health/organic/natural-farming or other voluntary claim before artwork.
Shelf life, storage & after-opening
- date marking
- storage/use directions
FSSAI licence, certifications & marks
- veg symbol
- FSSAI logo & licence no.