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Millets & Millet Mixes

Ragi java / ragi health-drink dry mix

TECH-NFIC-033
Record type
Phase-I SKU
Product category
Millets & Millet Mixes
Popularity
High Demand
Machinery available at NFIC
Complete Fit
Investment band
INV-01
Priority phase
Phase 1

1. Raw materials / commodities

COM-NFIC-024
Ragi + dry ingredients
Validated
Millets & Millet Mixes

Main input: Purchased malted ragi flour, roasted gram flour and jaggery

Cost assumptions
  • Input-price assumption: ₹65/kg
  • Model batch: 30 kg
  • Selected input share: 70%
  • Raw material used in one batch: 21 kg
  • Recovery assumption: 98%
  • Finished product from one batch: 20.58 kg

Availability: Local natural-farming supply is yet to be confirmed.

2. NFIC machines required

3. How the product is made

3
Process
blend
Validated

Input: Output of previous step / approved raw material

Output: Intermediate for next step

Machine: Ribbon Blender for Powder Mixing (NFIC-KUP-U03-04)

Parameters: Use standardized formulation ratio and documented batch weights; blend to uniformity.

Quality / yield check: Record batch observation and reject non-conforming material/output.

4
Process
sieve
Validated

Input: Output of previous step / approved raw material

Output: Intermediate for next step

Machine: Vibro Shifter (NFIC-KUP-U03-05)

Parameters: Follow validated hygienic SOP; use food-grade contact surfaces; control batch traceability.

Quality / yield check: Record batch observation and reject non-conforming material/output.

5
Process
fill
Validated

Input: Output of previous step / approved raw material

Output: Intermediate for next step

Machine: Horizontal (Vertical) Semi Augur Filler (50 gm to 500 gm) (NFIC-KUP-U03-06)

Parameters: Verify net quantity, seal integrity, coding, food-contact packaging and traceability.

Quality / yield check: Record batch observation and reject non-conforming material/output.

6
Process
seal
Validated

Input: Output of previous step / approved raw material

Output: Ragi java / ragi health-drink dry mix

Machine: Horizontal Band Sealer (MS) FRB 770 (NFIC-KUP-U09-06)

Parameters: Verify net quantity, seal integrity, coding, food-contact packaging and traceability.

Quality / yield check: Do not label as 'malt' unless germination/malting is actually carried out and validated. Financial batch recovery assumption 0.980 kg/kg of total costing input. Final whole saleable packs are rounded down; unfilled residue is not sold in this model.

4. Financials and Unit economics

Planning estimate

Source assumption
Prepared-input purchase includes malting/roasting upstream. ₹40/200 g net estimate lies within local ₹120–250/kg references; no fictitious on-site malting in one blender cycle. Final costing uses food-grade prepared-input purchase allowances; raw prices are not reused for finished flour. Output basis revised by owner on 22-Oct-2026: model batch × selected input share × recovery; whole saleable packs rounded down.
Pack size
200 g pouch
Selling price
₹40.00
per pouch
Variable cost to make one pouch
₹34.76
Money left per pouch
₹5.24
Before shared/fixed costs
Minimum production to cover costs
7 batches/month
Whole batches required
At 6 batches/month
₹4 loss/month
Money required to start
₹36,484

1. What will I produce and sell?

Raw material used in one batch (kg)
21.00
Finished product from one batch (kg)
20.58
Pouches produced from one batch
102 pouches
Selling price per pouch
₹40.00
Planned production
6 batches/month
Pouches available for sale/month
612 pouches

Assumption: All saleable production is sold at the indicated selling price.

2. How much does one batch cost?

Variable costs — these increase when you produce more

Main raw material
₹1,365.00
Other ingredients
₹900.00
Packaging material
₹459.00
Production/helper labour
₹112.50
Transport / logistics
₹60.44
Other production costs
₹45.30
NFIC usage and utilities
₹603.00
Total variable cost per batch
₹3,545.24
Sales from one batch
₹4,080.00
102 pouches × ₹40.00
Variable cost of one batch
₹3,545.24
Money left from one batch
₹534.76
Before finance and business overhead.
Money left per pouch
₹5.24
Before finance and business overhead.

3. NFIC Facility Cost

Usage charges scale with the batches produced

NFIC use and utilities
₹3,618/month
Reference allowances: NFIC usage and listed utilities from the master. Confirm operator charges and tariff inclusions with NFIC.

Check tariff inclusions before adding electricity or operator time. Extra entrepreneur/helper labour is shown separately.

4. Will I make a profit?

Income statement per active production month
Sales income including any by-product receipts
₹24,480
Main raw material
₹8,190
Other ingredients
₹5,400
Packaging
₹2,754
Production/helper labour
₹675
Transport / logistics
₹363
Other variable costs
₹272
NFIC usage cost at planned production
₹3,618
Total variable costs
₹21,271
Money left after variable costs
₹3,209
Business overhead
₹3,000
Illustrative finance allowance
₹213
Estimated monthly loss
₹4
At 6 batches per month, the business is estimated to lose ₹4 per month.

5. How many batches do I need to sell?

Below break-even
6 batches
Sales: ₹24,480
Loss: ₹4
BREAK-EVEN
7 batches
Sales: ₹28,560
Profit: ₹495
Above break-even
8 batches
Sales: ₹32,640
Profit: ₹995

You should produce and sell at least 7 batches per month to cover your costs.

Every additional batch sold after this adds approximately ₹499 before any other unforeseen expenses.

6. What happens if I produce more?

5 batches/month
₹503 loss
6 batches/month
₹4 loss
7 batches/month
₹495 profit ← Break-even crossed
8 batches/month
₹995 profit
9 batches/month
₹1,494 profit
10 batches/month
₹1,993 profit

At the same batch size, NFIC usage and finance allowances increase with production. Monthly business overhead is counted once.

7. How much money do I need before starting?

Active production: 12 months per year. Annual indicative operating surplus: −₹49. Business overhead continues for twelve months.

Startup & Working Capital Requirement
Money needed for day-to-day business
₹21,271
Other startup requirements
₹15,213
Total startup money required
₹36,484

Why is ₹21,271 needed for day-to-day business?

Raw material, ingredients, packaging and other expenses have to be paid before all the money from customers comes back.

Working-capital cycle: approximately 30 days

Estimated total money required to start and operate the business ₹36,484

5. Branding, packaging & labelling

Packaging & labelling guidance

Target customer / segment Local households, health-conscious mainstream consumers and institutional buyers as relevant to product
Brand positioning / proposition Natural-farming ingredient-led, small-batch Ragi java / ragi health-drink dry mix; emphasize traceable sourcing and transparent processing without unvalidated health claims.
Pack size 250 g / 500 g; 1 kg family/institutional where packaging-line fit is confirmed / 200 g
Label copy status Minimum label copy specified; final artwork pending
Packaging vendor / source To be finalized through approved packaging vendor
Packaging, labelling & compliance guidanceRead one box at a time.

Recommended packaging

  • Food-grade high-moisture-barrier laminated pouch
  • metallised layer preferred for wholegrain/high-fat mixes
  • zipper optional.

Retail label essentials

  • net quantity
  • batch/lot
  • manufacturer/packer address
  • consumer-care details
  • MRP/unit-sale-price and other Legal Metrology declarations.

Product name, origin & marketing claims

  • Name of food
  • No special claim by default.

Ingredients, allergens & cross-contact

  • ingredient list as applicable
  • allergen declaration where applicable

Nutrition & claims

  • nutrition information
  • Validate every nutrition/health/organic/natural-farming or other voluntary claim before artwork.

Shelf life, storage & after-opening

  • date marking
  • storage/use directions

FSSAI licence, certifications & marks

  • veg symbol
  • FSSAI logo & licence no.