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Fruits, Vegetables & Leaf Products

Dehydrated green chilli / green chilli flakes

TECH-NFIC-050
Record type
Phase-I SKU
Product category
Fruits, Vegetables & Leaf Products
Popularity
Medium Demand
Machinery available at NFIC
Complete Fit
Investment band
INV-02
Priority phase
Phase 1

1. Raw materials / commodities

COM-NFIC-038
Green chilli
Validated
Fruits, Vegetables & Leaf Products

Main input: Fresh green chilli pods

Cost assumptions
  • Input-price assumption: ₹45/kg
  • Model batch: 50 kg
  • Selected input share: 100%
  • Recovery assumption: 18%

Availability: Local natural-farming supply is yet to be confirmed.

2. NFIC machines required

3. How the product is made

1
Process
Wash
Validated

Input: Fresh green chilli pods

Output: Intermediate for next step

Machine: Vegetables & Fruits Cleaning Machine (Bubble Washer) — 2 Chamber (NFIC-KUP-U04-01)

Parameters: Use potable water and hygienic draining; prevent recontamination.

Quality / yield check: Record batch observation and reject non-conforming material/output.

2
Process
trim/slice if desired
Validated

Input: Output of previous step / approved raw material

Output: Intermediate for next step

Machine: Chopper Cutter (Multipurpose Slicing Machine) (NFIC-KUP-U04-03)

Parameters: Follow validated hygienic SOP; use food-grade contact surfaces; control batch traceability.

Quality / yield check: Record batch observation and reject non-conforming material/output.

3
Process
solar dry
Validated

Input: Output of previous step / approved raw material

Output: Intermediate for next step

Machine: Solar Dryer (NFIC-KUP-U04-02)

Parameters: Dry to validated endpoint moisture/water activity; protect from contamination during drying.

Quality / yield check: Record batch observation and reject non-conforming material/output.

5
Process
seal/code
Validated

Input: Output of previous step / approved raw material

Output: Dehydrated green chilli / green chilli flakes

Machine: Hand Held Inkjet Coding Machine Manual (NFIC-KUP-U03-07); Vertical Band Sealer SS FRB 770 (NFIC-KUP-U03-09)

Parameters: Verify net quantity, seal integrity, coding, food-contact packaging and traceability.

Quality / yield check: Validate colour retention and pungency handling. Financial batch recovery assumption 0.180 kg/kg of total costing input. Final whole saleable packs are rounded down; unfilled residue is not sold in this model.

4. Financials and Unit economics

Planning estimate

Source assumption
₹45/kg seasonal procurement estimate; 18% dried-flake recovery. ₹60/100 g net direct-sale receipt retained; thin-margin, dryer/weather-sensitive option.
Pack size
100 g pouch
Selling price
₹60.00
per pouch
Variable cost to make one pouch
₹53.19
Money left per pouch
₹6.81
Before shared/fixed costs
Minimum production to cover costs
6 batches/month
Whole batches required
At 8 batches/month
₹1,523 profit/month
Money required to start
₹53,677

1. What will I produce and sell?

Raw material used in one batch (kg)
50.00
Finished product from one batch (kg)
9.00
Pouches produced from one batch
90 pouches
Selling price per pouch
₹60.00
Planned production
8 batches/month
Pouches available for sale/month
720 pouches

Assumption: All saleable production is sold at the indicated selling price.

2. How much does one batch cost?

Variable costs — these increase when you produce more

Main raw material
₹2,250.00
Packaging material
₹360.00
Production/helper labour
₹300.00
Transport / logistics
₹81.75
Other production costs
₹45.00
NFIC usage and utilities
₹1,750.00
Total variable cost per batch
₹4,786.75
Sales from one batch
₹5,400.00
90 pouches × ₹60.00
Variable cost of one batch
₹4,786.75
Money left from one batch
₹613.25
Before finance and business overhead.
Money left per pouch
₹6.81
Before finance and business overhead.

3. NFIC Facility Cost

Usage charges scale with the batches produced

NFIC use and utilities
₹14,000/month
Reference allowances: NFIC usage and listed utilities from the master. Confirm operator charges and tariff inclusions with NFIC.

Check tariff inclusions before adding electricity or operator time. Extra entrepreneur/helper labour is shown separately.

4. Will I make a profit?

Income statement per active production month
Sales income including any by-product receipts
₹43,200
Main raw material
₹18,000
Packaging
₹2,880
Production/helper labour
₹2,400
Transport / logistics
₹654
Other variable costs
₹360
NFIC usage cost at planned production
₹14,000
Total variable costs
₹38,294
Money left after variable costs
₹4,906
Business overhead
₹3,000
Illustrative finance allowance
₹383
Estimated monthly profit
₹1,523
At 8 batches per month, estimated profit is ₹1,523 per month.

5. How many batches do I need to sell?

Below break-even
5 batches
Sales: ₹27,000
Loss: ₹173
BREAK-EVEN
6 batches
Sales: ₹32,400
Profit: ₹392
Above break-even
7 batches
Sales: ₹37,800
Profit: ₹958

You should produce and sell at least 6 batches per month to cover your costs.

Every additional batch sold after this adds approximately ₹565 before any other unforeseen expenses.

6. What happens if I produce more?

4 batches/month
₹738 loss
5 batches/month
₹173 loss
6 batches/month
₹392 profit ← Break-even crossed
7 batches/month
₹958 profit
8 batches/month
₹1,523 profit
11 batches/month
₹3,219 profit

At the same batch size, NFIC usage and finance allowances increase with production. Monthly business overhead is counted once.

7. How much money do I need before starting?

Active production: 12 months per year. Annual indicative operating surplus: ₹18,277. Business overhead continues for twelve months.

Startup & Working Capital Requirement
Money needed for day-to-day business
₹38,294
Other startup requirements
₹15,383
Total startup money required
₹53,677

Why is ₹38,294 needed for day-to-day business?

Raw material, ingredients, packaging and other expenses have to be paid before all the money from customers comes back.

Working-capital cycle: approximately 30 days

Estimated total money required to start and operate the business ₹53,677

5. Branding, packaging & labelling

Packaging & labelling guidance

Target customer / segment Local households, health-conscious mainstream consumers and institutional buyers as relevant to product
Brand positioning / proposition Natural-farming ingredient-led, small-batch Dehydrated green chilli / green chilli flakes; emphasize traceable sourcing and transparent processing without unvalidated health claims.
Pack size 50 g / 100 g / 200 g
Label copy status Minimum label copy specified; final artwork pending
Packaging vendor / source To be finalized through approved packaging vendor
Packaging, labelling & compliance guidanceRead one box at a time.

Recommended packaging

  • High moisture/oxygen-barrier food-grade laminated pouch; vacuum packing optional where product texture is suitable.

Retail label essentials

  • net quantity
  • batch/lot
  • manufacturer/packer address
  • consumer-care details
  • MRP/unit-sale-price and other Legal Metrology declarations.

Product name, origin & marketing claims

  • Name of food
  • No special claim by default.

Ingredients, allergens & cross-contact

  • ingredient list as applicable
  • allergen declaration where applicable

Nutrition & claims

  • nutrition information
  • Validate every nutrition/health/organic/natural-farming or other voluntary claim before artwork.

Shelf life, storage & after-opening

  • date marking
  • storage/use directions

FSSAI licence, certifications & marks

  • veg symbol
  • FSSAI logo & licence no.