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Bakery products

Multigrain pizza base

TECH-NFIC-021
Record type
Product / SKU
Product category
Bakery products
Popularity
High Demand
Machinery available at NFIC
Partially

1. Raw materials / commodities

COM-015
Millets / Multi-millets
Validated
Millets

NF availability: Availability: Moderate-to-high as a basket. Source districts: Vizianagaram, Anantapur, Sri Sathya Sai, Nandyal, YSR Kadapa, Annamayya, Bapatla, Alluri Sitharama Raju, Srikakulam and Parvathipuram Manyam. ODOP: Vizianagaram and Nandyal – millet-based products. Manufacturing decision: Strong opportunity for flour, breakfast mixes, snacks and RTC products. Fix the millet composition before machinery and labelling decisions; ODOP districts offer the clearest ecosystem fit.

2. NFIC machines required

3. How the product is made

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1. Raw-material acceptance
Identify the lot; remove stones, insects, mouldy and damaged material. Sieve/aspirate dry ingredients before weighing.
Validated

Parameters: Record lot, incoming moisture and rejection weight; keep food grain separate from treated seed.

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2. Weighing and blending
Blend the specified cereal flours; weigh yeast, salt, fat and other recipe ingredients.
Validated

Parameters: Millet percentage changes water absorption and loaf volume; record the actual blend.

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3. Dough development
Add potable water and mix/knead to a cohesive dough.
Validated

Parameters: Record water addition, final dough temperature and mixing endpoint; flour lot changes may require adjustment.

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4. Fermentation
Allow the yeast dough to develop in a controlled fermentation area.
Validated

Parameters: Follow dough expansion and maturity; AP room temperature is not a reproducible process setting.

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5. Base forming
Divide, round and roll/press the dough into discs; dock where required.
Validated

Parameters: Uniform base diameter, thickness and piece mass.

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6. Final proof
Proof shaped dough before baking.
Validated

Parameters: Proof height and dough resilience; avoid overproofing.

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7. Baking or par-baking
Bake to the defined base specification. A par-baked base needs a separately validated storage and final-bake route.
Validated
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8. Cooling
Cool bases hygienically before stacking and packing.
Validated

Parameters: Avoid retained heat and condensation between stacked bases.

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9. Packing
Seal, batch-code and dispatch according to the demonstrated storage life.
Validated

Parameters: Seal integrity, weight and mould-free shelf-life verification in the intended AP distribution conditions.

4. Financials and Unit economics

Production model
Use NFIC
Economics reference
UE-021
Pack size
200 g pack
Selling price
₹36.00
per pack
Variable cost to make one pack
₹21.98
Money left per pack
₹14.02
Before shared/fixed costs
Minimum production to cover costs
7 batches/month
Whole batches required
At 12 batches/month
₹25,170 profit/month
Money required to start
₹2.04 lakh

1. What will I produce and sell?

Raw material used in one batch (kg)
50.00
Finished product from one batch (kg)
67.00
Packs produced from one batch
335 packs
Selling price per pack
₹36.00
Planned production
12 batches/month
Packs available for sale/month
4,020 packs

Assumption: All saleable production is sold at the indicated selling price.

2. How much does one batch cost?

Variable costs — these increase when you produce more

Main raw material
₹2,670.00
Other ingredients
₹900.00
Packaging material
₹1,642.50
Production/helper labour
₹1,350.00
Transport / logistics
₹500.00
Other production costs
₹300.00
Total variable cost per batch
₹7,362.50
Sales from one batch
₹12,060.00
335 packs × ₹36.00
Variable cost of one batch
₹7,362.50
Money left from one batch
₹4,697.50
Available to pay shared/fixed business costs and thereafter become profit.
Money left per pack
₹14.02
Before shared/fixed costs.

3. NFIC Facility Cost

The fixed/shared cost of using NFIC

NFIC facility charge
₹31,200/month
This includes:
  • use of NFIC machinery / shared facility
  • electricity, fuel and water
  • machine-operator cost

You do not need to separately add electricity or machine-operator cost.

4. Will I make a profit?

Monthly Income Statement
Sales income
₹1,44,720
Main raw material
₹32,040
Other ingredients
₹10,800
Packaging
₹19,710
Production/helper labour
₹16,200
Transport / logistics
₹6,000
Other variable costs
₹3,600
Total variable costs
₹88,350
Money left after variable costs
₹56,370
NFIC fixed/shared facility cost
₹31,200
Estimated monthly profit
₹25,170
At 12 batches per month, estimated profit is ₹25,170 per month.

5. How many batches do I need to sell?

Below break-even
6 batches
Sales: ₹72,360
Loss: ₹3,015
BREAK-EVEN
7 batches
Sales: ₹84,420
Profit: ₹1,682
Above break-even
8 batches
Sales: ₹96,480
Profit: ₹6,380

You should produce and sell at least 7 batches per month to cover your costs.

Every additional batch sold after this adds approximately ₹4,698 before any other unforeseen expenses.

6. What happens if I produce more?

5 batches/month
₹7,712 loss
6 batches/month
₹3,015 loss
7 batches/month
₹1,682 profit ← Break-even crossed
8 batches/month
₹6,380 profit
9 batches/month
₹11,078 profit
12 batches/month
₹25,170 profit
15 batches/month
₹39,262 profit

More batches sold → the fixed/shared NFIC cost gets spread over more production → monthly profit improves.

7. How much money do I need before starting?

Startup & Working Capital Requirement
Money needed for day-to-day business
₹45,723
Other startup requirements
₹1,58,000
Total startup money required
₹2,03,723

Why is ₹45,723 needed for day-to-day business?

Raw material, ingredients, packaging and other expenses have to be paid before all the money from customers comes back.

Working-capital cycle: approximately 10 days

Estimated total money required to start and operate the business ₹2.04 lakh

5. Branding, packaging & labelling

Packaging & labelling guidance

Pack size Retail: 200 g / 400 g; pizza base: 2 bases with net weight.
Label copy status Ready
Packaging, labelling & compliance guidanceRead one box at a time.

Economical / sustainable option

  • Food-grade PE/PP bakery bag with tamper-evident seal, sized to avoid crushing. Cool before packing to prevent condensation. Mono-material film is an economical starting option for a validated short local distribution life; paper sleeve is secondary only.

Retail label essentials

  • Before printing, check the applicable rules/exemptions for: true food name; ingredients in descending order; additives; prescribed nutrition panel; veg/non-veg symbol; allergen statement; manufacturer/packer/brand-owner details and applicable FSSAI logo/licence number; net quantity; MRP inclusive of taxes and consumer-care details; batch/lot; manufacture/packing date and expiry/use-by as applicable; storage and preparation instructions.
  • Check Legal Metrology declarations, type size and unit-sale-price applicability for the final pack.
  • Mandatory information must be in English or Hindi; add clear Telugu for rural AP buyers.

Product name, origin & marketing claims

  • Put a simple descriptive food name beside the brand, with the actual variant and net quantity prominent.
  • Use honest local-origin/FPO statements backed by records.
  • Technology titles in column C are not approved marketing claims.
  • Do not imply CFTRI or FSSAI endorses the brand.
  • A QR recipe/traceability link is optional and cannot replace mandatory on-pack information.

Ingredients, allergens & cross-contact

  • Review every ingredient and processing aid/carrier, including compound seasonings and shared machinery.
  • Use the prescribed separate allergen statement when applicable; exemptions exist, including where the product itself is the allergen.
  • “May contain” follows a genuine cross-contact assessment and is not a substitute for segregation.
  • Milk is an allergen even in a vegetarian food; egg changes veg/non-veg status.
  • Do not assume millet/buckwheat foods are gluten-free.
  • FSSAI Labelling and Display Regulations, 2020; Version VIII, 09-Sep-2025. Primary regulatory baseline for retail/non-retail labels, allergens and ingredient-specific declarations.

Nutrition & claims

  • Nutrition values and claims must match the final recipe, legal calculation/testing basis and serving instructions.
  • Check permitted exemptions rather than printing invented values.

Shelf life, storage & after-opening

  • Best-before alone is not a universal substitute for expiry/use-by.
  • Establish shelf life on the real product/package using safety, sensory and relevant moisture/rancidity/culture tests under intended distribution conditions.
  • No expiry duration is supplied in this workbook.
  • Print a validated after-opening period where needed, not “consume soon” as the only control.
  • Set the date and storage instruction using the actual local distribution trial.

FSSAI licence, certifications & marks

  • Obtain the applicable FSSAI registration/licence and product-category permissions before food manufacture/sale; it is not a product-quality endorsement.
  • Ordinary food rows do not establish a separate mandatory certification merely because they use millet or local produce.
  • ISO 22000/HACCP certification, retail barcodes and trademark registration are not universal food-label prerequisites, though a buyer may require them.
  • Never display BIS/AGMARK/organic/vegan/+F/other marks without qualifying and obtaining the relevant authorisation where required.
  • Special-category rows explicitly need further review.

Regulatory references

  • FSSAI Packaging Regulations, 2018; Version V, 02-Apr-2025. Food-contact compliance and Schedule IV indicative package families. Specific pack sizes and sustainability trade-offs in D/E are recommendations, not prescribed by this source.

Other important guidance

  • Declare wheat/gluten and any milk, soy or egg present.
  • Name the grains actually used; do not imply 100% millet if wheat is included.