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Rice & Cereal Products

Rice-millet multigrain flour blend

TECH-NFIC-039
Record type
Phase-I SKU
Product category
Rice & Cereal Products
Popularity
Medium Demand
Machinery available at NFIC
Complete Fit
Investment band
INV-02
Priority phase
Phase 1

1. Raw materials / commodities

COM-NFIC-029
Rice + millets
Validated
Rice & Cereal Products

Main input: Broken rice and dehulled millet grains

Cost assumptions
  • Input-price assumption: ₹35/kg
  • Model batch: 100 kg
  • Selected input share: 60%
  • Raw material used in one batch: 60 kg
  • Recovery assumption: 94%
  • Finished product from one batch: 56.4 kg

Availability: Local natural-farming supply is yet to be confirmed.

2. NFIC machines required

3. How the product is made

2
Process
blend
Validated

Input: Output of previous step / approved raw material

Output: Intermediate for next step

Machine: Ribbon Blender for Powder Mixing (NFIC-KUP-U03-04)

Parameters: Use standardized formulation ratio and documented batch weights; blend to uniformity.

Quality / yield check: Record batch observation and reject non-conforming material/output.

3
Process
sieve
Validated

Input: Output of previous step / approved raw material

Output: Intermediate for next step

Machine: Vibro Shifter (NFIC-KUP-U03-05)

Parameters: Follow validated hygienic SOP; use food-grade contact surfaces; control batch traceability.

Quality / yield check: Record batch observation and reject non-conforming material/output.

4
Process
fill
Validated

Input: Output of previous step / approved raw material

Output: Intermediate for next step

Machine: Horizontal (Vertical) Semi Augur Filler (50 gm to 500 gm) (NFIC-KUP-U03-06)

Parameters: Verify net quantity, seal integrity, coding, food-contact packaging and traceability.

Quality / yield check: Record batch observation and reject non-conforming material/output.

5
Process
seal
Validated

Input: Output of previous step / approved raw material

Output: Rice-millet multigrain flour blend

Machine: Horizontal Band Sealer (MS) FRB 770 (NFIC-KUP-U09-06)

Parameters: Verify net quantity, seal integrity, coding, food-contact packaging and traceability.

Quality / yield check: Define product use case—roti, dosa or general multigrain flour. Financial batch recovery assumption 0.940 kg/kg of total costing input. Final whole saleable packs are rounded down; unfilled residue is not sold in this model.

4. Financials and Unit economics

Planning estimate

Source assumption
₹43/kg mixed basket; milling and separate blending charged. ₹60/500 g net receipt retained. Output basis revised by owner on 22-Oct-2026: model batch × selected input share × recovery; whole saleable packs rounded down.
Pack size
500 g pouch
Selling price
₹60.00
per pouch
Variable cost to make one pouch
₹66.28
Money left per pouch
₹-6.28
Before shared/fixed costs
Minimum production to cover costs
Not achievable at current price/cost
Whole batches required
At 6 batches/month
₹7,666 loss/month
Money required to start
₹57,986

1. What will I produce and sell?

Raw material used in one batch (kg)
60.00
Finished product from one batch (kg)
56.40
Pouches produced from one batch
112 pouches
Selling price per pouch
₹60.00
Planned production
6 batches/month
Pouches available for sale/month
672 pouches

Assumption: All saleable production is sold at the indicated selling price.

2. How much does one batch cost?

Variable costs — these increase when you produce more

Main raw material
₹2,100.00
Other ingredients
₹2,200.00
Packaging material
₹504.00
Production/helper labour
₹187.50
Transport / logistics
₹192.30
Other production costs
₹86.00
NFIC usage and utilities
₹2,153.71
Total variable cost per batch
₹7,423.51
Sales from one batch
₹6,720.00
112 pouches × ₹60.00
Variable cost of one batch
₹7,423.51
Money left from one batch
−₹703.51
Before finance and business overhead.
Money left per pouch
−₹6.28
Before finance and business overhead.

3. NFIC Facility Cost

Usage charges scale with the batches produced

NFIC use and utilities
₹12,922/month
Reference allowances: NFIC usage and listed utilities from the master. Confirm operator charges and tariff inclusions with NFIC.

Check tariff inclusions before adding electricity or operator time. Extra entrepreneur/helper labour is shown separately.

4. Will I make a profit?

Income statement per active production month
Sales income including any by-product receipts
₹40,320
Main raw material
₹12,600
Other ingredients
₹13,200
Packaging
₹3,024
Production/helper labour
₹1,125
Transport / logistics
₹1,154
Other variable costs
₹516
NFIC usage cost at planned production
₹12,922
Total variable costs
₹44,541
Money left after variable costs
−₹4,221
Business overhead
₹3,000
Illustrative finance allowance
₹445
Estimated monthly loss
₹7,666
At 6 batches per month, the business is estimated to lose ₹7,666 per month.

5. How many batches do I need to sell?

Break-even cannot be reached at the current selling price and variable cost because each additional batch does not leave enough money to cover shared/fixed costs.

7. How much money do I need before starting?

Active production: 12 months per year. Annual indicative operating surplus: −₹91,998. Business overhead continues for twelve months.

Startup & Working Capital Requirement
Money needed for day-to-day business
₹44,541
Other startup requirements
₹13,445
Total startup money required
₹57,986

Why is ₹44,541 needed for day-to-day business?

Raw material, ingredients, packaging and other expenses have to be paid before all the money from customers comes back.

Working-capital cycle: approximately 30 days

Estimated total money required to start and operate the business ₹57,986

5. Branding, packaging & labelling

Packaging & labelling guidance

Target customer / segment Local households, health-conscious mainstream consumers and institutional buyers as relevant to product
Brand positioning / proposition Natural-farming ingredient-led, small-batch Rice-millet multigrain flour blend; emphasize traceable sourcing and transparent processing without unvalidated health claims.
Pack size 250 g / 500 g; 1 kg family/institutional where packaging-line fit is confirmed
Label copy status Minimum label copy specified; final artwork pending
Packaging vendor / source To be finalized through approved packaging vendor
Packaging, labelling & compliance guidanceRead one box at a time.

Recommended packaging

  • Food-grade high-moisture-barrier laminated pouch
  • metallised layer preferred for wholegrain/high-fat mixes
  • zipper optional.

Retail label essentials

  • net quantity
  • batch/lot
  • manufacturer/packer address
  • consumer-care details
  • MRP/unit-sale-price and other Legal Metrology declarations.

Product name, origin & marketing claims

  • Name of food
  • No special claim by default.

Ingredients, allergens & cross-contact

  • ingredient list as applicable
  • allergen declaration where applicable

Nutrition & claims

  • nutrition information
  • Validate every nutrition/health/organic/natural-farming or other voluntary claim before artwork.

Shelf life, storage & after-opening

  • date marking
  • storage/use directions

FSSAI licence, certifications & marks

  • veg symbol
  • FSSAI logo & licence no.