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Nutrition / functional foods

Foods for diabetics

TECH-NFIC-002
Record type
Product / SKU
Product category
Nutrition / functional foods
Popularity
Very High Demand
Machinery available at NFIC
Partially

1. Raw materials / commodities

COM-026
Pulses / Legumes
Validated
Pulses

NF availability: Availability: High as a category. Source districts: Kurnool, Anantapur, Sri Sathya Sai, YSR Kadapa, SPSR Nellore, Guntur, Chittoor, Srikakulam, Vizianagaram and Krishna. ODOP: Kurnool and Prakasam – pulse products; Eluru – black/green gram; Palnadu – red gram. Manufacturing decision: Strong opportunity for dal, flour, snacks and RTC foods. Select the exact pulse first and locate near the corresponding ODOP/production belt; different pulses need different dehulling performance.

2. NFIC machines required

3. How the product is made

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1. Raw-material acceptance
Identify the lot; remove stones, insects, mouldy and damaged material. Sieve/aspirate dry ingredients before weighing.
Validated

Parameters: Record lot, incoming moisture and rejection weight; keep food grain separate from treated seed.

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2. Toasting
Toast the selected cereal/pulse ingredients.
Validated
?
3. Blending and grinding
Blend and grind the toasted ingredients into a homogeneous mixture.
Validated

Parameters: Uniform ingredient distribution and particle size.

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4. RTC branch
Pack the homogeneous mixture as ready-to-cook food.
Validated

Parameters: Label cooking instructions need formulation-specific verification.

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5. RTE branch
Extrusion-cook the homogeneous mixture before finishing and packing.
Validated
?
6. Cooling and packing
Cool in a clean, dry area; weigh, seal and batch-code moisture-barrier food-grade packs.
Validated

Parameters: No condensation; check seal continuity, pack weight and moisture/water activity against the product release specification.

4. Financials and Unit economics

Production model
Use NFIC
Economics reference
UE-002
Pack size
500 g pack
Selling price
₹135.00
per pack
Variable cost to make one pack
₹73.60
Money left per pack
₹61.40
Before shared/fixed costs
Minimum production to cover costs
3 batches/month
Whole batches required
At 8 batches/month
₹34,176 profit/month
Money required to start
₹3.98 lakh

1. What will I produce and sell?

Raw material used in one batch (kg)
45.00
Finished product from one batch (kg)
47.00
Packs produced from one batch
94 packs
Selling price per pack
₹135.00
Planned production
8 batches/month
Packs available for sale/month
752 packs

Assumption: All saleable production is sold at the indicated selling price.

2. How much does one batch cost?

Variable costs — these increase when you produce more

Main raw material
₹2,850.00
Other ingredients
₹1,500.00
Packaging material
₹768.00
Production/helper labour
₹750.00
Transport / logistics
₹350.00
Other production costs
₹700.00
Total variable cost per batch
₹6,918.00
Sales from one batch
₹12,690.00
94 packs × ₹135.00
Variable cost of one batch
₹6,918.00
Money left from one batch
₹5,772.00
Available to pay shared/fixed business costs and thereafter become profit.
Money left per pack
₹61.40
Before shared/fixed costs.

3. NFIC Facility Cost

The fixed/shared cost of using NFIC

NFIC facility charge
₹12,000/month
This includes:
  • use of NFIC machinery / shared facility
  • electricity, fuel and water
  • machine-operator cost

You do not need to separately add electricity or machine-operator cost.

4. Will I make a profit?

Monthly Income Statement
Sales income
₹1,01,520
Main raw material
₹22,800
Other ingredients
₹12,000
Packaging
₹6,144
Production/helper labour
₹6,000
Transport / logistics
₹2,800
Other variable costs
₹5,600
Total variable costs
₹55,344
Money left after variable costs
₹46,176
NFIC fixed/shared facility cost
₹12,000
Estimated monthly profit
₹34,176
At 8 batches per month, estimated profit is ₹34,176 per month.

5. How many batches do I need to sell?

Below break-even
2 batches
Sales: ₹25,380
Loss: ₹456
BREAK-EVEN
3 batches
Sales: ₹38,070
Profit: ₹5,316
Above break-even
4 batches
Sales: ₹50,760
Profit: ₹11,088

You should produce and sell at least 3 batches per month to cover your costs.

Every additional batch sold after this adds approximately ₹5,772 before any other unforeseen expenses.

6. What happens if I produce more?

1 batches/month
₹6,228 loss
2 batches/month
₹456 loss
3 batches/month
₹5,316 profit ← Break-even crossed
4 batches/month
₹11,088 profit
5 batches/month
₹16,860 profit
8 batches/month
₹34,176 profit
11 batches/month
₹51,492 profit

More batches sold → the fixed/shared NFIC cost gets spread over more production → monthly profit improves.

7. How much money do I need before starting?

Startup & Working Capital Requirement
Money needed for day-to-day business
₹1,38,408
Other startup requirements
₹2,60,000
Total startup money required
₹3,98,408

Why is ₹1.38 lakh needed for day-to-day business?

Raw material, ingredients, packaging and other expenses have to be paid before all the money from customers comes back.

Working-capital cycle: approximately 51 days

Estimated total money required to start and operate the business ₹3.98 lakh

5. Branding, packaging & labelling

Packaging & labelling guidance

Label copy status Ready
Packaging, labelling & compliance guidanceRead one box at a time.

Regulatory references

  • FSSAI Advertising and Claims Regulations, 2018; Version IV, 14-Dec-2022. Claim principles and conditions; later effective amendments must also be checked.

Other important guidance

  • Product form and regulatory category are unspecified. Do not print “for diabetics”, treatment claims or a medical endorsement from this title alone. Define composition and intended use, then determine ordinary-food versus special-dietary/medical-food requirements and supporting evidence.
  • FSSAI regulations index and labelling-amendment register. N identifies specialised regimes to consult, not evidence that any named SKU is approved. A flags the 2026 update; unresolved requirements are expressly not presented as certification conclusions.