Millet / cereal / convenience products
Jowar cereal flakes
TECH-NFIC-031
Record type
Product / SKU
Product category
Millet / cereal / convenience products
Popularity
High Demand
Machinery available at NFIC
Partially
1. Raw materials / commodities
COM-014
Jowar / Sorghum
NF availability: Availability: Moderate. Source districts: Kurnool, Nandyal, Anantapur, Sri Sathya Sai, YSR Kadapa, Prakasam and parts of north coastal/tribal districts. ODOP: Nandyal – millet-based products; Vizianagaram – millets. Manufacturing decision: Proceed for flour, malt, snacks or RTC mixes where a cleaned-grain cluster exists. Contract rabi supply and test grain size, moisture and storage stability.
2. NFIC machines required
NFIC-KUP-U02-01
3 In 1 Polishing Machine (Cleaning & Grading)
Use: Cone polisher; grader
Open machine page →
NFIC-KUP-U03-03
Double Drum Roaster Electric
Use: Roaster
Open machine page →
NFIC-KUP-U04-02
Solar Dryer
Use: Drier
Open machine page →
NFIC-KUP-U07-02
Weighing Machine (Scale)
Use: Weighing scales
Open machine page →
NFIC-KUP-U07-04
Plastic Tubs
Use: Trolleys
Machine is mapped to this product · no separate public machine page
3. How the product is made
?
Identify the lot; remove stones, insects, mouldy and damaged material. Sieve/aspirate dry ingredients before weighing.
Validated
Parameters: Record lot, incoming moisture and rejection weight; keep food grain separate from treated seed.
?
Condition grain for flattening using the selected hydration/thermal process.
Validated
?
Pass conditioned grain through flaking rolls.
Validated
Parameters: Roll gap, feed moisture and uniform flake thickness.
?
Dry flakes, cool and remove fines/defective flakes.
Validated
Parameters: Moisture uniformity and flake breakage.
?
For the CFTRI low-fat snack variant, roast, flavour/coat and dry flakes before packing.
Validated
Parameters: The documented finishing route omits deep frying.
?
Cool in a clean, dry area; weigh, seal and batch-code moisture-barrier food-grade packs.
Validated
Parameters: No condensation; check seal continuity, pack weight and moisture/water activity against the product release specification.
4. Financials and Unit economics
Selling price
₹48.75
per pack
Variable cost to make one pack
₹26.29
Money left per pack
₹22.46
Before shared/fixed costs
Minimum production to cover costs
5 batches/month
Whole batches required
At 12 batches/month
₹51,945 profit/month
Money required to start
₹3.43 lakh
1. What will I produce and sell?
Raw material used in one batch (kg)
100.00
Finished product from one batch (kg)
80.25
Packs produced from one batch
321 packs
Selling price per pack
₹48.75
Planned production
12 batches/month
Packs available for sale/month
3,852 packs
Assumption: All saleable production is sold at the indicated selling price.
2. How much does one batch cost?
Variable costs — these increase when you produce more
Main raw material
₹5,000.00
Packaging material
₹1,640.00
Production/helper labour
₹1,050.00
Transport / logistics
₹450.00
Other production costs
₹300.00
Total variable cost per batch
₹8,440.00
Sales from one batch
₹15,648.75
321 packs × ₹48.75
Variable cost of one batch
₹8,440.00
Money left from one batch
₹7,208.75
Available to pay shared/fixed business costs and thereafter become profit.
Money left per pack
₹22.46
Before shared/fixed costs.
3. NFIC Facility Cost
The fixed/shared cost of using NFIC
NFIC facility charge
₹34,560/month
This includes:
- use of NFIC machinery / shared facility
- electricity, fuel and water
- machine-operator cost
You do not need to separately add electricity or machine-operator cost.
4. Will I make a profit?
Monthly Income Statement
Sales income
₹1,87,785
Main raw material
₹60,000
Packaging
₹19,680
Production/helper labour
₹12,600
Transport / logistics
₹5,400
Other variable costs
₹3,600
Total variable costs
₹1,01,280
Money left after variable costs
₹86,505
NFIC fixed/shared facility cost
₹34,560
Estimated monthly profit
₹51,945
At 12 batches per month, estimated profit is ₹51,945 per month.
5. How many batches do I need to sell?
Below break-even
4 batches
Sales: ₹62,595
Loss: ₹5,725
BREAK-EVEN
5 batches
Sales: ₹78,244
Profit: ₹1,484
Above break-even
6 batches
Sales: ₹93,892
Profit: ₹8,692
You should produce and sell at least 5 batches per month to cover your costs.
Every additional batch sold after this adds approximately ₹7,209 before any other unforeseen expenses.
6. What happens if I produce more?
3 batches/month
₹12,934 loss
4 batches/month
₹5,725 loss
5 batches/month
₹1,484 profit ← Break-even crossed
6 batches/month
₹8,692 profit
7 batches/month
₹15,901 profit
12 batches/month
₹51,945 profit
15 batches/month
₹73,571 profit
More batches sold → the fixed/shared NFIC cost gets spread over more production → monthly profit improves.
7. How much money do I need before starting?
Startup & Working Capital Requirement
Money needed for day-to-day business
₹2,00,833
Other startup requirements
₹1,42,000
Total startup money required
₹3,42,833
Why is ₹2.01 lakh needed for day-to-day business?
Raw material, ingredients, packaging and other expenses have to be paid before all the money from customers comes back.
Working-capital cycle: approximately 39 days
Estimated total money required to start and operate the business
₹3.43 lakh
5. Branding, packaging & labelling
Packaging & labelling guidance
| Pack size | Retail: 500 g / 1 kg; catering: 5 kg. |
|---|---|
| Label copy status | Ready |
Packaging, labelling & compliance guidanceRead one box at a time.
Recommended packaging
- Food-contact compliant, heat-sealed moisture-barrier pouch; use oxygen/light barrier where fat or flavour deteriorates (e.g. PET/metallised PET/PE). A zipper is optional, not a substitute for the first heat seal.
Economical / sustainable option
- trial a recyclable PE- or PP-based mono-material pack only if its barrier and seals pass the same shelf-life test; confirm local collection. Plain paper alone is unsuitable.
Retail label essentials
- Before printing, check the applicable rules/exemptions for: true food name; ingredients in descending order; additives; prescribed nutrition panel; veg/non-veg symbol; allergen statement; manufacturer/packer/brand-owner details and applicable FSSAI logo/licence number; net quantity; MRP inclusive of taxes and consumer-care details; batch/lot; manufacture/packing date and expiry/use-by as applicable; storage and preparation instructions.
- Check Legal Metrology declarations, type size and unit-sale-price applicability for the final pack.
- Mandatory information must be in English or Hindi; add clear Telugu for rural AP buyers.
Product name, origin & marketing claims
- Put a simple descriptive food name beside the brand, with the actual variant and net quantity prominent.
- Use honest local-origin/FPO statements backed by records.
- Technology titles in column C are not approved marketing claims.
- Do not imply CFTRI or FSSAI endorses the brand.
- A QR recipe/traceability link is optional and cannot replace mandatory on-pack information.
Ingredients, allergens & cross-contact
- Review every ingredient and processing aid/carrier, including compound seasonings and shared machinery.
- Use the prescribed separate allergen statement when applicable; exemptions exist, including where the product itself is the allergen.
- “May contain” follows a genuine cross-contact assessment and is not a substitute for segregation.
- Milk is an allergen even in a vegetarian food; egg changes veg/non-veg status.
- Do not assume millet/buckwheat foods are gluten-free.
- FSSAI Labelling and Display Regulations, 2020; Version VIII, 09-Sep-2025. Primary regulatory baseline for retail/non-retail labels, allergens and ingredient-specific declarations.
Nutrition & claims
- Nutrition values and claims must match the final recipe, legal calculation/testing basis and serving instructions.
- Check permitted exemptions rather than printing invented values.
Shelf life, storage & after-opening
- Best-before alone is not a universal substitute for expiry/use-by.
- Establish shelf life on the real product/package using safety, sensory and relevant moisture/rancidity/culture tests under intended distribution conditions.
- No expiry duration is supplied in this workbook.
- Print a validated after-opening period where needed, not “consume soon” as the only control.
FSSAI licence, certifications & marks
- Obtain the applicable FSSAI registration/licence and product-category permissions before food manufacture/sale; it is not a product-quality endorsement.
- Ordinary food rows do not establish a separate mandatory certification merely because they use millet or local produce.
- ISO 22000/HACCP certification, retail barcodes and trademark registration are not universal food-label prerequisites, though a buyer may require them.
- Never display BIS/AGMARK/organic/vegan/+F/other marks without qualifying and obtaining the relevant authorisation where required.
- Special-category rows explicitly need further review.
Preparation / use instructions
- State the grain/plant species and form accurately; give washing/cooking directions where needed.
Regulatory references
- FSSAI Packaging Regulations, 2018; Version V, 02-Apr-2025. Food-contact compliance and Schedule IV indicative package families. Specific pack sizes and sustainability trade-offs in D/E are recommendations, not prescribed by this source.
Other important guidance
- Single-ingredient labelling exemptions must be checked against the actual product and any claims.
- Store dry, protected from insects; close the opened pack.