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Fruits, Vegetables & Leaf Products

Dehydrated onion flakes

TECH-NFIC-047
Record type
Phase-I SKU
Product category
Fruits, Vegetables & Leaf Products
Popularity
High Demand
Machinery available at NFIC
Complete Fit
Investment band
INV-01
Priority phase
Phase 1

1. Raw materials / commodities

COM-NFIC-036
Onion
Validated
Fruits, Vegetables & Leaf Products

Main input: Fresh whole onion bulbs

Cost assumptions
  • Input-price assumption: ₹25/kg
  • Model batch: 50 kg
  • Selected input share: 100%
  • Recovery assumption: 12%

Availability: Local natural-farming supply is yet to be confirmed.

2. NFIC machines required

3. How the product is made

1
Process
Peel/trim
Validated

Input: Fresh whole onion bulbs

Output: Intermediate for next step

Machine: Chopper Cutter (Multipurpose Slicing Machine) (NFIC-KUP-U04-03)

Parameters: Follow validated hygienic SOP; use food-grade contact surfaces; control batch traceability.

Quality / yield check: Record batch observation and reject non-conforming material/output.

2
Process
wash
Validated

Input: Output of previous step / approved raw material

Output: Intermediate for next step

Machine: Vegetables & Fruits Cleaning Machine (Bubble Washer) — 2 Chamber (NFIC-KUP-U04-01)

Parameters: Use potable water and hygienic draining; prevent recontamination.

Quality / yield check: Record batch observation and reject non-conforming material/output.

3
Process
slice
Validated

Input: Output of previous step / approved raw material

Output: Intermediate for next step

Machine: Chopper Cutter (Multipurpose Slicing Machine) (NFIC-KUP-U04-03)

Parameters: Follow validated hygienic SOP; use food-grade contact surfaces; control batch traceability.

Quality / yield check: Record batch observation and reject non-conforming material/output.

4
Process
solar dry
Validated

Input: Output of previous step / approved raw material

Output: Intermediate for next step

Machine: Solar Dryer (NFIC-KUP-U04-02)

Parameters: Dry to validated endpoint moisture/water activity; protect from contamination during drying.

Quality / yield check: Record batch observation and reject non-conforming material/output.

5
Process
grade
Validated

Input: Output of previous step / approved raw material

Output: Intermediate for next step

Parameters: Follow validated hygienic SOP; use food-grade contact surfaces; control batch traceability.

Quality / yield check: Record batch observation and reject non-conforming material/output.

4. Financials and Unit economics

Planning estimate

Source assumption
₹25/kg seasonal/graded procurement estimate; 12% whole-bulb dried-flake recovery. ₹75/100 g niche direct-sale estimate replaces an uneconomic bulk/small-session comparison.
Pack size
100 g pouch
Selling price
₹75.00
per pouch
Variable cost to make one pouch
₹60.74
Money left per pouch
₹14.26
Before shared/fixed costs
Minimum production to cover costs
4 batches/month
Whole batches required
At 8 batches/month
₹3,552 profit/month
Money required to start
₹44,448

1. What will I produce and sell?

Raw material used in one batch (kg)
50.00
Finished product from one batch (kg)
6.00
Pouches produced from one batch
60 pouches
Selling price per pouch
₹75.00
Planned production
8 batches/month
Pouches available for sale/month
480 pouches

Assumption: All saleable production is sold at the indicated selling price.

2. How much does one batch cost?

Variable costs — these increase when you produce more

Main raw material
₹1,250.00
Packaging material
₹240.00
Production/helper labour
₹300.00
Transport / logistics
₹79.50
Other production costs
₹25.00
NFIC usage and utilities
₹1,750.00
Total variable cost per batch
₹3,644.50
Sales from one batch
₹4,500.00
60 pouches × ₹75.00
Variable cost of one batch
₹3,644.50
Money left from one batch
₹855.50
Before finance and business overhead.
Money left per pouch
₹14.26
Before finance and business overhead.

3. NFIC Facility Cost

Usage charges scale with the batches produced

NFIC use and utilities
₹14,000/month
Reference allowances: NFIC usage and listed utilities from the master. Confirm operator charges and tariff inclusions with NFIC.

Check tariff inclusions before adding electricity or operator time. Extra entrepreneur/helper labour is shown separately.

4. Will I make a profit?

Income statement per active production month
Sales income including any by-product receipts
₹36,000
Main raw material
₹10,000
Packaging
₹1,920
Production/helper labour
₹2,400
Transport / logistics
₹636
Other variable costs
₹200
NFIC usage cost at planned production
₹14,000
Total variable costs
₹29,156
Money left after variable costs
₹6,844
Business overhead
₹3,000
Illustrative finance allowance
₹292
Estimated monthly profit
₹3,552
At 8 batches per month, estimated profit is ₹3,552 per month.

5. How many batches do I need to sell?

Below break-even
3 batches
Sales: ₹13,500
Loss: ₹543
BREAK-EVEN
4 batches
Sales: ₹18,000
Profit: ₹276
Above break-even
5 batches
Sales: ₹22,500
Profit: ₹1,095

You should produce and sell at least 4 batches per month to cover your costs.

Every additional batch sold after this adds approximately ₹819 before any other unforeseen expenses.

6. What happens if I produce more?

2 batches/month
₹1,362 loss
3 batches/month
₹543 loss
4 batches/month
₹276 profit ← Break-even crossed
5 batches/month
₹1,095 profit
6 batches/month
₹1,914 profit
8 batches/month
₹3,552 profit
11 batches/month
₹6,010 profit

At the same batch size, NFIC usage and finance allowances increase with production. Monthly business overhead is counted once.

7. How much money do I need before starting?

Active production: 12 months per year. Annual indicative operating surplus: ₹42,629. Business overhead continues for twelve months.

Startup & Working Capital Requirement
Money needed for day-to-day business
₹29,156
Other startup requirements
₹15,292
Total startup money required
₹44,448

Why is ₹29,156 needed for day-to-day business?

Raw material, ingredients, packaging and other expenses have to be paid before all the money from customers comes back.

Working-capital cycle: approximately 30 days

Estimated total money required to start and operate the business ₹44,448

5. Branding, packaging & labelling

Packaging & labelling guidance

Target customer / segment Local households, health-conscious mainstream consumers and institutional buyers as relevant to product
Brand positioning / proposition Natural-farming ingredient-led, small-batch Dehydrated onion flakes; emphasize traceable sourcing and transparent processing without unvalidated health claims.
Pack size 50 g / 100 g / 200 g
Label copy status Minimum label copy specified; final artwork pending
Packaging vendor / source To be finalized through approved packaging vendor
Packaging, labelling & compliance guidanceRead one box at a time.

Recommended packaging

  • High moisture/oxygen-barrier food-grade laminated pouch; vacuum packing optional where product texture is suitable.

Retail label essentials

  • net quantity
  • batch/lot
  • manufacturer/packer address
  • consumer-care details
  • MRP/unit-sale-price and other Legal Metrology declarations.

Product name, origin & marketing claims

  • Name of food
  • No special claim by default.

Ingredients, allergens & cross-contact

  • ingredient list as applicable
  • allergen declaration where applicable

Nutrition & claims

  • nutrition information
  • Validate every nutrition/health/organic/natural-farming or other voluntary claim before artwork.

Shelf life, storage & after-opening

  • date marking
  • storage/use directions

FSSAI licence, certifications & marks

  • veg symbol
  • FSSAI logo & licence no.