SHED 2
Vertical Band Sealer SS FRB 770
NFIC-KUP-U03-09
Machine at a glance
Unit
Unit 3 — Masala & Spice Processing
Shed / location
SHED 2
Manufacturer
Suga Agro Tech
Actual capacity / range
Minimum 20 Pouches per Minute under standard operating conditions
Actual power
Maximum 650 W, Single Phase
What this machine helps make
Fruit/vegetable dehydration (incl. Banana)
Use / Function in this Product: Heat Sealer
Millet-based cookies
Use / Function in this Product: Heat sealer
Multigrain bread
Use / Function in this Product: Sealing machine
Pickles & chutneys
Use / Function in this Product: Sealing machine
Ragi-based papads
Use / Function in this Product: Sealing equipment
Shelf-stable roti from non-wheat cereals & millets
Use / Function in this Product: Sealer
Turmeric powder from fresh turmeric rhizome
Use / Function in this Product: Bag sealer
Fruit jams & jellies
Use / Function in this Product: Plastic jar sealing machine
Mango fruit bar
Use / Function in this Product: Heat Sealer; Strapping Machine
Millet & multi millet instant upma mix
Use / Function in this Product: Foot Operated Sealing Machines
Modified-atmosphere packaging of minimally processed vegetables
Use / Function in this Product: Pouch sealing machine
Pulse-based papads
Use / Function in this Product: Sealing equipment
Roasted & flavoured cashew kernels
Use / Function in this Product: Vacuum and gas filling heat sealer
Bottled sugarcane juice / fortified sugarcane beverage
Use / Function in this Product: Sealing machine
Fruit bars (Apple/Banana/Guava/Mango)
Use / Function in this Product: Heat Sealer; Strapping Machine
Low fat high protein snack foods
Use / Function in this Product: Heat sealer
Millet & multi millet instant ravva idli mix
Use / Function in this Product: Foot Operated Sealing Machines
Multigrain/legume pasta
Use / Function in this Product: Sealing machine
Raw banana powder (unripe)
Use / Function in this Product: Pouch Sealing machine
Ready-to-eat low-fat maize snacks
Use / Function in this Product: Heat sealer
Spice mix: Puliyogare
Use / Function in this Product: Heat sealing machine
Dehydrated drumstick powder
Use / Function in this Product: Sealing machine
Dehydration of Bitter Gourd without pre-treatment
Use / Function in this Product: Heat sealer
Instant traditional Rasam
Use / Function in this Product: Heat sealing machine
Instant traditional Sambar
Use / Function in this Product: Heat sealing machine
Jamoon fruit products: (squash, RTS beverage, syrup)
Use / Function in this Product: Sealing machine
Mixed fruit & vegetable juices
Use / Function in this Product: Sealing machine
Papaya tuti frooti
Use / Function in this Product: Sealing machine
Protein-enriched Ragi vermicelli
Use / Function in this Product: Heat sealer
Ready mix: Idli
Use / Function in this Product: Sealer etc
Sesame based nutritional supplement
Use / Function in this Product: Sealing machine
Shelf Stable Chapati
Use / Function in this Product: Sealing machines
Shelf-stable curry pastes
Use / Function in this Product: Automatic Farm filling and sealing machine
Spray-dried coconut milk powder
Use / Function in this Product: Sealing machine
Operating SOP
1. Pre-operation checklist
• Teflon belt inspected — no discolouration or tears (replace if >10% width affected)
• Temperature set for this pouch laminate
• Conveyor belt tension checked
• 5-minute warm-up before first pouch
• Temperature set for this pouch laminate
• Conveyor belt tension checked
• 5-minute warm-up before first pouch
2. Start-up procedure
1. Switch on — 5 min warm-up
2. Run test pouch — pull seal firmly — must not open without tearing laminate
2. Run test pouch — pull seal firmly — must not open without tearing laminate
3. Operating steps / parameters
1. Switch on — 5 min warm-up
2. Run test pouch — pull seal firmly — must not open without tearing laminate
3. Begin production — continuous feed — maintain spacing between pouches — do not overlap
4. Check seal every 25 pouches — press firmly 5 seconds
5. Switch off when batch complete — allow to cool
2. Run test pouch — pull seal firmly — must not open without tearing laminate
3. Begin production — continuous feed — maintain spacing between pouches — do not overlap
4. Check seal every 25 pouches — press firmly 5 seconds
5. Switch off when batch complete — allow to cool
4. Shutdown procedure
5. Switch off when batch complete — allow to cool
5. Cleaning / sanitation
• Wipe Teflon belt with DRY cloth only
• Log: product | pouch type | temperature setting | pouch count | seal quality observation
• Log: product | pouch type | temperature setting | pouch count | seal quality observation
6. Safety / PPE
• SEALING BAR REACHES 180°C — never touch during or after operation
• 10 min cool-down before cleaning
• 10 min cool-down before cleaning
7. Troubleshooting
Seal quality inconsistent | Teflon belt brown across >10% width — REPLACE BELT immediately. Do not continue — seals will fail in storage.
8. Preventive maintenance
Routine prevention is embedded in the pre-operation and post-operation checks; no separate time-based preventive-maintenance interval is stated on the source card.