SHED 2

Vertical Band Sealer SS FRB 770

NFIC-KUP-U03-09

Machine at a glance

Unit

Unit 3 — Masala & Spice Processing

Shed / location

SHED 2

Zone

Finishing Section (Sealing, Labelling & Closing)

Actual capacity / range

Minimum 20 Pouches per Minute under standard operating conditions

Actual power

Maximum 650 W, Single Phase

What this machine helps make

Operating SOP

1. Pre-operation checklist

• Teflon belt inspected — no discolouration or tears (replace if >10% width affected)
• Temperature set for this pouch laminate
• Conveyor belt tension checked
• 5-minute warm-up before first pouch

2. Start-up procedure

1. Switch on — 5 min warm-up
2. Run test pouch — pull seal firmly — must not open without tearing laminate

3. Operating steps / parameters

1. Switch on — 5 min warm-up
2. Run test pouch — pull seal firmly — must not open without tearing laminate
3. Begin production — continuous feed — maintain spacing between pouches — do not overlap
4. Check seal every 25 pouches — press firmly 5 seconds
5. Switch off when batch complete — allow to cool

4. Shutdown procedure

5. Switch off when batch complete — allow to cool

5. Cleaning / sanitation

• Wipe Teflon belt with DRY cloth only
• Log: product | pouch type | temperature setting | pouch count | seal quality observation

6. Safety / PPE

• SEALING BAR REACHES 180°C — never touch during or after operation
• 10 min cool-down before cleaning

7. Troubleshooting

Seal quality inconsistent | Teflon belt brown across >10% width — REPLACE BELT immediately. Do not continue — seals will fail in storage.

8. Preventive maintenance

Routine prevention is embedded in the pre-operation and post-operation checks; no separate time-based preventive-maintenance interval is stated on the source card.

Vertical Band Sealer SS FRB 770

Machine at a glance

What this machine helps make

Amla powder

Sajja flour

Dried banana / banana fig (sukeli-style)

Besan / Bengal gram flour

Roasted chana

Roasted gram flour / sattu-style powder

Urad flour

Nalla karam / Andhra dry karam powder

Coriander powder

Curry leaf podi

Coarse chilli / chilli flakes

Red chilli powder

Ready mix: Dosa

Ready Mix: Jamun

Garlic powder

Gongura dry podi

Dehydrated green chilli / green chilli flakes

Pesarattu dry premix

Moong flour

Masala roasted groundnuts

Palli podi / groundnut chutney powder

Plain roasted groundnuts

Salted roasted groundnuts

Ulava podi / roasted horse-gram powder

Jowar flour

Korra flour

Sama flour

Whole-maize flour / makka atta

Dehydrated mango slices

Millet dosa/idli dry premix

Gluten-free millet bread premix

Andhra curry / pulusu masala powder

Multi-millet flour

Multi-millet health mix

Sambar powder

Biryani / garam masala

Rasam powder

Moringa leaf powder

Ready-to-cook multigrain whole mix for drink/porridge

Dehydrated onion flakes

Onion powder

Brown / unpolished rice

Dhal-based nutritional supplement

Ready mix: Vada

Ragi java / ragi health-drink dry mix

Ragi flour

Green banana flour

Amchur / raw mango powder

Idli karam / gunpowder

Kandi podi

Rice flour

Roasted rice flour

Instant idli/dosa dry premix

Rice-millet multigrain flour blend

Dehydrated tomato slices / flakes

Tomato powder

Turmeric powder from cured/dried fingers