SHED 2

Vibro Shifter

NFIC-KUP-U03-05

Machine at a glance

Unit

Unit 3 — Masala & Spice Processing

Shed / location

SHED 2

Zone

Finishing Section (Sealing, Labelling & Closing)

Actual capacity / range

Minimum 200 Kg/hour under standard operating conditions

Actual power

Maximum 0.50 HP, Single Phase

What this machine helps make

Operating SOP

1. Pre-operation checklist

• Mesh/sieve checked for tears — hold to LIGHT SOURCE — any tear = REPLACE BEFORE USE
• Mesh size correct for product specification
• Vibration mounts secure — check all 4 corners
• Collection vessels in place at inlet and outlet

2. Start-up procedure

1. Switch on — machine reaches operating vibration in 10 sec
2. Feed powder steadily — do not dump entire batch

3. Operating steps / parameters

1. Switch on — machine reaches operating vibration in 10 sec
2. Feed powder steadily — do not dump entire batch
3. Monitor through-fraction (correct size) and oversize fraction SEPARATELY
4. Oversize fraction: return to Pulveriser (Sl.15) for regrinding
5. Through-fraction: proceed to Filler (Sl.19)
6. Do not overload — excess material reduces sifting efficiency

4. Shutdown procedure

• Switch off — remove mesh — brush clean

5. Cleaning / sanitation

• Switch off — remove mesh — brush clean
• Check mesh for new tears after every session
• Log: product | mesh size used | input weight | through-fraction weight | oversize returned to grinding

6. Safety / PPE

• Vibration mounts loose = machine vibrates excessively — STOP and tighten before continuing

7. Troubleshooting

Excessive vibration | Mesh tears | Uneven sifting across mesh surface — call supervisor

8. Preventive maintenance

Routine prevention is embedded in the pre-operation and post-operation checks; no separate time-based preventive-maintenance interval is stated on the source card.

Vibro Shifter

Machine at a glance

What this machine helps make

Amla powder

Sajja flour

Besan / Bengal gram flour

Roasted gram flour / sattu-style powder

Urad flour

Nalla karam / Andhra dry karam powder

Coriander powder

Curry leaf podi

Coarse chilli / chilli flakes

Red chilli powder

Ready mix: Dosa

Ready Mix: Jamun

Garlic powder

Gongura dry podi

Dehydrated green chilli / green chilli flakes

Pesarattu dry premix

Moong flour

Palli podi / groundnut chutney powder

Ulava podi / roasted horse-gram powder

Jowar flour

Korra flour

Sama flour

Whole-maize flour / makka atta

Millet dosa/idli dry premix

Gluten-free millet bread premix

Andhra curry / pulusu masala powder

Multi-millet flour

Multi-millet health mix

Sambar powder

Biryani / garam masala

Rasam powder

Moringa leaf powder

Ready-to-cook multigrain whole mix for drink/porridge

Dehydrated onion flakes

Onion powder

Dhal-based nutritional supplement

Ready mix: Vada

Ragi java / ragi health-drink dry mix

Ragi flour

Green banana flour

Amchur / raw mango powder

Idli karam / gunpowder

Kandi podi

Rice flour

Roasted rice flour

Instant idli/dosa dry premix

Rice-millet multigrain flour blend

Tomato powder

Turmeric powder from cured/dried fingers