SHED 2
Horizontal (Vertical) Semi Augur Filler (50 gm to 500 gm)
NFIC-KUP-U03-06
Machine at a glance
Unit
Unit 3 — Masala & Spice Processing
Shed / location
SHED 2
Manufacturer
Suga Agro Tech
Actual capacity / range
Minimum 6 Packets per Minute under standard operating conditions
Actual power
Maximum 0.50 HP, 3 Phase
What this machine helps make
Fermented & dehydrated ready mix for Idli/Dosa batter
Use / Function in this Product: Packing machines
Low fat expanded green snack using moringa
Use / Function in this Product: Packaging unit
Sugar free biscuit
Use / Function in this Product: Packaging machine etc
High-protein biscuits
Use / Function in this Product: Packaging machine
Malted Ragi flour - enzyme rich
Use / Function in this Product: Powder filling unit
Ragi-based biscuit
Use / Function in this Product: Packaging machine
Ready-to-cook multigrain whole mix for drink/porridge
Use / Function in this Product: Form fill seal machine
Roasted & flavoured cashew kernels
Use / Function in this Product: Fill/ Seal machine
Garlic paste
Use / Function in this Product: Paste filling unit
Ginger Paste
Use / Function in this Product: Paste filling unit
Instant coffee cubes
Use / Function in this Product: Horizontal pillow pouch packing line
Multigrain-based fortified snack
Use / Function in this Product: Form-fill seal machine
Ready mix: Dosa
Use / Function in this Product: Packing equipments
Instant products from Moringa Leaves
Use / Function in this Product: Packing machine etc
Ragi decortication
Use / Function in this Product: Packing spounts
Ready mix: Idli
Use / Function in this Product: Filling machine
Ready Mix: Jamun
Use / Function in this Product: Packing equipments
Ready mix: Vada
Use / Function in this Product: Packing equipments
Operating SOP
1. Pre-operation checklist
• Auger clean from previous product
• Correct pouch size in position
• Calibrate fill weight on first 3 pouches — verify on Weighing Machine
• Hopper loaded with correct product only
• Correct pouch size in position
• Calibrate fill weight on first 3 pouches — verify on Weighing Machine
• Hopper loaded with correct product only
2. Start-up procedure
1. Set target fill weight
2. Run 3 test fills — weigh each — adjust if outside ±1%
2. Run 3 test fills — weigh each — adjust if outside ±1%
3. Operating steps / parameters
1. Set target fill weight
2. Run 3 test fills — weigh each — adjust if outside ±1%
3. Begin production run
4. Random weight check every 25 pouches
5. Record any pouch outside ±2% tolerance — reject and reprocess
2. Run 3 test fills — weigh each — adjust if outside ±1%
3. Begin production run
4. Random weight check every 25 pouches
5. Record any pouch outside ±2% tolerance — reject and reprocess
4. Shutdown procedure
No separate shutdown step stated on the source card; follow the post-operation checklist.
5. Cleaning / sanitation
• Empty hopper completely
• Disassemble auger and brush clean
• Full clean if product changes before loading new product
• Log: product | target weight | actual average weight | pouches filled | rejections
• Disassemble auger and brush clean
• Full clean if product changes before loading new product
• Log: product | target weight | actual average weight | pouches filled | rejections
6. Safety / PPE
• Dry powder + static electricity — ensure machine earthing connection intact
7. Troubleshooting
Fill weight drifting more than ±3% from target — auger wear check — call supervisor
8. Preventive maintenance
Routine prevention is embedded in the pre-operation and post-operation checks; no separate time-based preventive-maintenance interval is stated on the source card.