SHED 2

Horizontal (Vertical) Semi Augur Filler (50 gm to 500 gm)

NFIC-KUP-U03-06

Machine at a glance

Unit
Unit 3 — Masala & Spice Processing
Shed / location
SHED 2
Zone
Packing Section (Filling & Primary Packaging)
Actual capacity / range
Minimum 6 Packets per Minute under standard operating conditions
Actual power
Maximum 0.50 HP, 3 Phase

What this machine helps make

Amla powder

Medium Demand
Main raw material: Amla
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Sajja flour

Medium Demand
Main raw material: Bajra / pearl millet / Sajja
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Besan / Bengal gram flour

High Demand
Main raw material: Bengal gram / Chana
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Roasted gram flour / sattu-style powder

Medium Demand
Main raw material: Bengal gram / Chana
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Urad flour

High Demand
Main raw material: Black gram / Urad
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Nalla karam / Andhra dry karam powder

High Demand
Main raw material: Chilli + garlic/spices
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Coriander powder

Medium Demand
Main raw material: Coriander seed
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Curry leaf podi

High Demand
Main raw material: Curry leaf + spices
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Coarse chilli / chilli flakes

High Demand
Main raw material: Dried red chilli
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Red chilli powder

High Demand
Main raw material: Dried red chilli
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Ready mix: Dosa

High Demand
Main raw material: Formulation-specific / mixed ingredients
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Ready Mix: Jamun

High Demand
Main raw material: Fruit / formulation-specific
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Garlic powder

Medium Demand
Main raw material: Garlic
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Gongura dry podi

High Demand
Main raw material: Gongura / red sorrel
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Pesarattu dry premix

High Demand
Main raw material: Green gram + rice
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Moong flour

Medium Demand
Main raw material: Green gram / Moong
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Palli podi / groundnut chutney powder

High Demand
Main raw material: Groundnut
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Ulava podi / roasted horse-gram powder

High Demand
Main raw material: Horse gram / Ulavalu
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Jowar flour

High Demand
Main raw material: Jowar / sorghum
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Korra flour

High Demand
Main raw material: Korra / foxtail millet
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Sama flour

Medium Demand
Main raw material: Little millet / Sama
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Whole-maize flour / makka atta

Medium Demand
Main raw material: Maize
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Millet dosa/idli dry premix

High Demand
Main raw material: Millets + pulses/rice
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Gluten-free millet bread premix

High Demand
Main raw material: Millets / multi-millet
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Andhra curry / pulusu masala powder

Medium Demand
Main raw material: Mixed Andhra spices
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Multi-millet flour

High Demand
Main raw material: Mixed millets
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Multi-millet health mix

High Demand
Main raw material: Mixed millets + pulses
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Sambar powder

High Demand
Main raw material: Mixed spices
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Biryani / garam masala

Medium Demand
Main raw material: Mixed spices
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Rasam powder

Medium Demand
Main raw material: Mixed spices
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Moringa leaf powder

Medium Demand
Main raw material: Moringa / drumstick leaves
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Ready-to-cook multigrain whole mix for drink/porridge

High Demand
Main raw material: Multigrain / cereal-legume
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Onion powder

High Demand
Main raw material: Onion
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Dhal-based nutritional supplement

High Demand
Main raw material: Pulses / dhal
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Ready mix: Vada

High Demand
Main raw material: Pulses / dhal
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Ragi java / ragi health-drink dry mix

High Demand
Main raw material: Ragi + dry ingredients
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Ragi flour

High Demand
Main raw material: Ragi / finger millet
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Green banana flour

High Demand
Main raw material: Raw green banana
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Amchur / raw mango powder

High Demand
Main raw material: Raw mango
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Idli karam / gunpowder

High Demand
Main raw material: Red chilli + pulses/spices
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Kandi podi

High Demand
Main raw material: Red gram / Tur
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Rice flour

High Demand
Main raw material: Rice
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Roasted rice flour

Medium Demand
Main raw material: Rice
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Instant idli/dosa dry premix

High Demand
Main raw material: Rice + black gram
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Rice-millet multigrain flour blend

Medium Demand
Main raw material: Rice + millets
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Tomato powder

High Demand
Main raw material: Tomato
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Turmeric powder from cured/dried fingers

High Demand
Main raw material: Turmeric
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Operating SOP

1. Pre-operation checklist

• Auger clean from previous product
• Correct pouch size in position
• Calibrate fill weight on first 3 pouches — verify on Weighing Machine
• Hopper loaded with correct product only

2. Start-up procedure

1. Set target fill weight
2. Run 3 test fills — weigh each — adjust if outside ±1%

3. Operating steps / parameters

1. Set target fill weight
2. Run 3 test fills — weigh each — adjust if outside ±1%
3. Begin production run
4. Random weight check every 25 pouches
5. Record any pouch outside ±2% tolerance — reject and reprocess

4. Shutdown procedure

No separate shutdown step stated on the source card; follow the post-operation checklist.

5. Cleaning / sanitation

• Empty hopper completely
• Disassemble auger and brush clean
• Full clean if product changes before loading new product
• Log: product | target weight | actual average weight | pouches filled | rejections

6. Safety / PPE

• Dry powder + static electricity — ensure machine earthing connection intact

7. Troubleshooting

Fill weight drifting more than ±3% from target — auger wear check — call supervisor

8. Preventive maintenance

Routine prevention is embedded in the pre-operation and post-operation checks; no separate time-based preventive-maintenance interval is stated on the source card.