SHED 2
Horizontal (Vertical) Semi Augur Filler (50 gm to 500 gm)
NFIC-KUP-U03-06
Machine at a glance
Unit
Unit 3 — Masala & Spice Processing
Shed / location
SHED 2
Zone
Packing Section (Filling & Primary Packaging)
Actual capacity / range
Minimum 6 Packets per Minute under standard operating conditions
Actual power
Maximum 0.50 HP, 3 Phase
What this machine helps make
Amla powder
Medium DemandMain raw material: Amla
View product →Sajja flour
Medium DemandMain raw material: Bajra / pearl millet / Sajja
View product →Besan / Bengal gram flour
High DemandMain raw material: Bengal gram / Chana
View product →Roasted gram flour / sattu-style powder
Medium DemandMain raw material: Bengal gram / Chana
View product →Urad flour
High DemandMain raw material: Black gram / Urad
View product →Nalla karam / Andhra dry karam powder
High DemandMain raw material: Chilli + garlic/spices
View product →Coriander powder
Medium DemandMain raw material: Coriander seed
View product →Curry leaf podi
High DemandMain raw material: Curry leaf + spices
View product →Coarse chilli / chilli flakes
High DemandMain raw material: Dried red chilli
View product →Red chilli powder
High DemandMain raw material: Dried red chilli
View product →Ready mix: Dosa
High DemandMain raw material: Formulation-specific / mixed ingredients
View product →Ready Mix: Jamun
High DemandMain raw material: Fruit / formulation-specific
View product →Garlic powder
Medium DemandMain raw material: Garlic
View product →Gongura dry podi
High DemandMain raw material: Gongura / red sorrel
View product →Pesarattu dry premix
High DemandMain raw material: Green gram + rice
View product →Moong flour
Medium DemandMain raw material: Green gram / Moong
View product →Palli podi / groundnut chutney powder
High DemandMain raw material: Groundnut
View product →Ulava podi / roasted horse-gram powder
High DemandMain raw material: Horse gram / Ulavalu
View product →Jowar flour
High DemandMain raw material: Jowar / sorghum
View product →Korra flour
High DemandMain raw material: Korra / foxtail millet
View product →Sama flour
Medium DemandMain raw material: Little millet / Sama
View product →Whole-maize flour / makka atta
Medium DemandMain raw material: Maize
View product →Millet dosa/idli dry premix
High DemandMain raw material: Millets + pulses/rice
View product →Gluten-free millet bread premix
High DemandMain raw material: Millets / multi-millet
View product →Andhra curry / pulusu masala powder
Medium DemandMain raw material: Mixed Andhra spices
View product →Multi-millet flour
High DemandMain raw material: Mixed millets
View product →Multi-millet health mix
High DemandMain raw material: Mixed millets + pulses
View product →Sambar powder
High DemandMain raw material: Mixed spices
View product →Biryani / garam masala
Medium DemandMain raw material: Mixed spices
View product →Rasam powder
Medium DemandMain raw material: Mixed spices
View product →Moringa leaf powder
Medium DemandMain raw material: Moringa / drumstick leaves
View product →Ready-to-cook multigrain whole mix for drink/porridge
High DemandMain raw material: Multigrain / cereal-legume
View product →Onion powder
High DemandMain raw material: Onion
View product →Dhal-based nutritional supplement
High DemandMain raw material: Pulses / dhal
View product →Ready mix: Vada
High DemandMain raw material: Pulses / dhal
View product →Ragi java / ragi health-drink dry mix
High DemandMain raw material: Ragi + dry ingredients
View product →Ragi flour
High DemandMain raw material: Ragi / finger millet
View product →Green banana flour
High DemandMain raw material: Raw green banana
View product →Amchur / raw mango powder
High DemandMain raw material: Raw mango
View product →Idli karam / gunpowder
High DemandMain raw material: Red chilli + pulses/spices
View product →Kandi podi
High DemandMain raw material: Red gram / Tur
View product →Rice flour
High DemandMain raw material: Rice
View product →Roasted rice flour
Medium DemandMain raw material: Rice
View product →Instant idli/dosa dry premix
High DemandMain raw material: Rice + black gram
View product →Rice-millet multigrain flour blend
Medium DemandMain raw material: Rice + millets
View product →Tomato powder
High DemandMain raw material: Tomato
View product →Turmeric powder from cured/dried fingers
High DemandMain raw material: Turmeric
View product →Operating SOP
1. Pre-operation checklist
• Auger clean from previous product
• Correct pouch size in position
• Calibrate fill weight on first 3 pouches — verify on Weighing Machine
• Hopper loaded with correct product only
• Correct pouch size in position
• Calibrate fill weight on first 3 pouches — verify on Weighing Machine
• Hopper loaded with correct product only
2. Start-up procedure
1. Set target fill weight
2. Run 3 test fills — weigh each — adjust if outside ±1%
2. Run 3 test fills — weigh each — adjust if outside ±1%
3. Operating steps / parameters
1. Set target fill weight
2. Run 3 test fills — weigh each — adjust if outside ±1%
3. Begin production run
4. Random weight check every 25 pouches
5. Record any pouch outside ±2% tolerance — reject and reprocess
2. Run 3 test fills — weigh each — adjust if outside ±1%
3. Begin production run
4. Random weight check every 25 pouches
5. Record any pouch outside ±2% tolerance — reject and reprocess
4. Shutdown procedure
No separate shutdown step stated on the source card; follow the post-operation checklist.
5. Cleaning / sanitation
• Empty hopper completely
• Disassemble auger and brush clean
• Full clean if product changes before loading new product
• Log: product | target weight | actual average weight | pouches filled | rejections
• Disassemble auger and brush clean
• Full clean if product changes before loading new product
• Log: product | target weight | actual average weight | pouches filled | rejections
6. Safety / PPE
• Dry powder + static electricity — ensure machine earthing connection intact
7. Troubleshooting
Fill weight drifting more than ±3% from target — auger wear check — call supervisor
8. Preventive maintenance
Routine prevention is embedded in the pre-operation and post-operation checks; no separate time-based preventive-maintenance interval is stated on the source card.