SHED 1
Single Head Pulveriser 7.5 HP — White Powder with Starter
NFIC-KUP-U03-02
Machine at a glance
Unit
Unit 3 — Masala & Spice Processing
Shed / location
SHED 1
Manufacturer
Suga Agro Tech
Actual capacity / range
Minimum 35 Kg/hour under standard operating conditions
Actual power
Maximum 7.5 HP, 3 Phase Motor with starter
What this machine helps make
Chikki / Nutra chikki (3 formulations)
Use / Function in this Product: Powdering machine
Fermented & dehydrated ready mix for Idli/Dosa batter
Use / Function in this Product: Disintegrator
Groundnut (peanut) butter
Use / Function in this Product: Disintegrator; grinding machine
Low fat expanded green snack using moringa
Use / Function in this Product: Grinder
Malted cereal/Ragi ready-to-eat weaning food
Use / Function in this Product: Pulveriser
Millet-based cookies
Use / Function in this Product: Plate grinder
Pickles & chutneys
Use / Function in this Product: Spice grinding mill
Ragi-based papads
Use / Function in this Product: Plate Grinder
Shelf-stable roti from non-wheat cereals & millets
Use / Function in this Product: Plate grinder
Turmeric powder from fresh turmeric rhizome
Use / Function in this Product: Grinding mill
Food colours: natural - Beetroot, Safflower, Kokum & Grapes
Use / Function in this Product: Pulversiers
High-protein biscuits
Use / Function in this Product: Sugar grinder etc
Instant cake mix
Use / Function in this Product: Grinder
Low-GI beverage for diabetics
Use / Function in this Product: Apex mill/ grinder
Malted Ragi flour - enzyme rich
Use / Function in this Product: Grinder
Pulse-based papads
Use / Function in this Product: Plate Grinder
Ready-to-cook multigrain whole mix for drink/porridge
Use / Function in this Product: Pulverizer
Tomato products (juice/ketchup/sauce)
Use / Function in this Product: Spice grinder
Coffee concentrate
Use / Function in this Product: Grinder
Convenience flour from Ragi / Instant Ragi Mudde mix
Use / Function in this Product: Pulveriser; disintegrator
Low-GI noodles
Use / Function in this Product: Grinder
Multigrain-based fortified snack
Use / Function in this Product: Grinder
Protein/vitamin/mineral fortified chikki
Use / Function in this Product: Powdering machine
Ready mix: Dosa
Use / Function in this Product: Disintegrator of suitable grinding capacity
Coffee leaf brew mix
Use / Function in this Product: Multi mill
Dehydration of Bitter Gourd without pre-treatment
Use / Function in this Product: Mixer-grinder
Energy food - new formulation
Use / Function in this Product: Impact pulveriser
Instant traditional Rasam
Use / Function in this Product: Disintegrator
Instant traditional Sambar
Use / Function in this Product: Disintegrator
Processing of cocoa beans to: Cocoa mass, Cocoa butter, Cocoa powder
Use / Function in this Product: Pulveriser; Nib grinder; Attrition mill etc
Protein-enriched Ragi vermicelli
Use / Function in this Product: Grinder (plate mill)
Ready mix: Cake
Use / Function in this Product: Grinder
Ready Mix: Jamun
Use / Function in this Product: Disintegrator of suitable grinding capacity
Ready mix: Vada
Use / Function in this Product: Disintegrator of suitable grinding capacity
Shelf-stable curry pastes
Use / Function in this Product: Grinder for wet masala; Grinder/pulverize for dry Masala
Spray-dried coconut milk powder
Use / Function in this Product: Disintegrator
Operating SOP
1. Pre-operation checklist
• Verify NO spice residue from any previous session — smell test before loading
• Correct sieve mesh — fine (flour) or coarse (semolina)
• Contact surfaces clean and dry
• Dust collection bag attached at outlet
• Correct sieve mesh — fine (flour) or coarse (semolina)
• Contact surfaces clean and dry
• Dust collection bag attached at outlet
2. Start-up procedure
1. Switch on — allow 15 sec to reach speed
2. Feed grain steadily — rated 35 kg/hr
2. Feed grain steadily — rated 35 kg/hr
3. Operating steps / parameters
1. Switch on — allow 15 sec to reach speed
2. Feed grain steadily — rated 35 kg/hr
3. Monitor output — uniform white powder, no husk fragments, no discolouration
4. Cool-down after every 1 hour — same as Sl.14
5. Run empty 2 min before switching off
2. Feed grain steadily — rated 35 kg/hr
3. Monitor output — uniform white powder, no husk fragments, no discolouration
4. Cool-down after every 1 hour — same as Sl.14
5. Run empty 2 min before switching off
4. Shutdown procedure
5. Run empty 2 min before switching off
5. Cleaning / sanitation
• Remove sieve and brush clean
• FULL brush-clean of hopper and all contact surfaces before any commodity change
• Log: grain type | sieve mesh used | input weight | output weight | particle size check
• FULL brush-clean of hopper and all contact surfaces before any commodity change
• Log: grain type | sieve mesh used | input weight | output weight | particle size check
6. Safety / PPE
• DUST MASK required
• NEVER use for spices — cross-contamination failure
• NEVER use for spices — cross-contamination failure
7. Troubleshooting
Same as Sl.14 — inconsistent fineness or motor heat — call supervisor
8. Preventive maintenance
Routine prevention is embedded in the pre-operation and post-operation checks; no separate time-based preventive-maintenance interval is stated on the source card.