SHED 2
Ribbon Blender for Powder Mixing
NFIC-KUP-U03-04
Machine at a glance
Unit
Unit 3 — Masala & Spice Processing
Shed / location
SHED 2
Manufacturer
Suga Agro Tech
Actual capacity / range
Minimum 30 Kg per batch with blending cycle approximately 20 minutes
Actual power
Maximum 1 HP, 3 Phase
What this machine helps make
Fermented & dehydrated ready mix for Idli/Dosa batter
Use / Function in this Product: Planetary ribbon blender
Foods for diabetics
Use / Function in this Product: Planetary mixer; Ribbon mixer
Groundnut (peanut) butter
Use / Function in this Product: Mixer
Low fat expanded green snack using moringa
Use / Function in this Product: Mixer
Malted cereal/Ragi ready-to-eat weaning food
Use / Function in this Product: Ribbon mixer
Millet-based cookies
Use / Function in this Product: Mixer
Shelf-stable roti from non-wheat cereals & millets
Use / Function in this Product: Mixer
Sugar free biscuit
Use / Function in this Product: Mixer
Chocolate rich in healthy polyphenols
Use / Function in this Product: Planetary Mixer
High-protein biscuits
Use / Function in this Product: Mixer
Instant cake mix
Use / Function in this Product: Mixer
Low-GI beverage for diabetics
Use / Function in this Product: Ribbon blender
Multigrain cereal-legume bar & puffed rice bar
Use / Function in this Product: Candy cooker cum mixer; Planetery mixer
Ragi-based biscuit
Use / Function in this Product: Mixer
Ready-to-cook multigrain whole mix for drink/porridge
Use / Function in this Product: Ribbon blender
Roasted & flavoured cashew kernels
Use / Function in this Product: Rotary Drum Mixer; Blender
Shelf Stable Muffins with Natural preservatives
Use / Function in this Product: Mixer
Sugar free cup cake
Use / Function in this Product: Mixer
A process for the preparation of gluten free bakery products
Use / Function in this Product: Mixer
Bread production (incl. Ragi/Bajra varieties)
Use / Function in this Product: Mixer with flour sifting arrangements and two spare bowls
Convenience flour from Ragi / Instant Ragi Mudde mix
Use / Function in this Product: Planetary mixer; ribbon mixer
Dhal-based nutritional supplement
Use / Function in this Product: Blender
Garlic paste
Use / Function in this Product: Sigma mixer
Ginger Paste
Use / Function in this Product: Sigma mixer
High-protein rusk
Use / Function in this Product: Mixer
Instant coffee cubes
Use / Function in this Product: Planetary mixer
Low fat high protein snack foods
Use / Function in this Product: Sigma Mixer; Ribbon blender
Low-GI noodles
Use / Function in this Product: Mixer; planetary mixer etc
Multigrain-based fortified snack
Use / Function in this Product: Mixer
Multigrain/legume pasta
Use / Function in this Product: Planetary mixer
Nutra chikki with added spirulina
Use / Function in this Product: Candy cooker cum mixer
Ready mix: Dosa
Use / Function in this Product: Mixer
Spice mix: Puliyogare
Use / Function in this Product: Ribbon blender
Spirulina choco bar and cereal bar
Use / Function in this Product: Candy cooker cum mixer
Sugar free bread
Use / Function in this Product: Mixer
Coffee leaf brew mix
Use / Function in this Product: Planetary mixer
Energy food - new formulation
Use / Function in this Product: Ribbon mixture
Green pepper in brine
Use / Function in this Product: Mixer
Instant Ginger Beverage (Ginger Tea)
Use / Function in this Product: Sigma mixer
Instant traditional Rasam
Use / Function in this Product: Planetary mixer; ribbon blender
Instant traditional Sambar
Use / Function in this Product: Planetary mixer; ribbon blender
Protein-enriched Ragi vermicelli
Use / Function in this Product: Planetary mixer
Ready mix: Idli
Use / Function in this Product: Ribben blender
Ready Mix: Jamun
Use / Function in this Product: Mixer
Ready mix: Vada
Use / Function in this Product: Mixer
Shelf Stable Chapati
Use / Function in this Product: Planetary mixer
Shelf-stable curry pastes
Use / Function in this Product: Ribbon mixer; Planetary mixer
Sugar free cake rusk
Use / Function in this Product: Mixer
Sugar free rusk
Use / Function in this Product: Mixer
Operating SOP
1. Pre-operation checklist
• SS304 mixing chamber completely clean — full internal wipe required
• Discharge valve CLOSED before loading
• All ingredients pre-weighed to CFTRI formula — deviation above ±2% affects quality
• Discharge valve CLOSED before loading
• All ingredients pre-weighed to CFTRI formula — deviation above ±2% affects quality
2. Start-up procedure
1. Load all ingredients through top opening
2. Close top cover securely
2. Close top cover securely
3. Operating steps / parameters
1. Load all ingredients through top opening
2. Close top cover securely
3. Switch on — blend 15–20 minutes
4. DO NOT open during blending
5. After 20 min — stop — check blend uniformity from 3 sample points
6. Not uniform? Blend 5 more minutes
7. Open discharge valve — collect into clean container
2. Close top cover securely
3. Switch on — blend 15–20 minutes
4. DO NOT open during blending
5. After 20 min — stop — check blend uniformity from 3 sample points
6. Not uniform? Blend 5 more minutes
7. Open discharge valve — collect into clean container
4. Shutdown procedure
5. After 20 min — stop — check blend uniformity from 3 sample points
5. Cleaning / sanitation
• Full internal clean — all ribbon surfaces wiped
• Product changeover — any trace of previous product is contamination
• Log: products blended | CFTRI formula reference | batch weight | blend uniformity result
• Product changeover — any trace of previous product is contamination
• Log: products blended | CFTRI formula reference | batch weight | blend uniformity result
6. Safety / PPE
• DO NOT open top cover while ribbon is rotating — HIGH SPEED
• Discharge valve must be CONFIRMED CLOSED before loading
• Discharge valve must be CONFIRMED CLOSED before loading
7. Troubleshooting
Ribbon showing coating buildup (hygiene risk) | Drive belt slipping (tension adjustment) — call supervisor
8. Preventive maintenance
Routine prevention is embedded in the pre-operation and post-operation checks; no separate time-based preventive-maintenance interval is stated on the source card.