SHED 2
Single Head Pulveriser 7.5 HP — Masala with Starter
NFIC-KUP-U03-01
Machine at a glance
Unit
Unit 3 — Masala & Spice Processing
Shed / location
SHED 2
Manufacturer
Suga Agro Tech
Actual capacity / range
Minimum 35 Kg/hour under standard operating conditions
Actual power
Maximum 7.5 HP, 3 Phase Motor with starter
What this machine helps make
Foods for diabetics
Use / Function in this Product: Hammer mill
Garlic paste
Use / Function in this Product: Hammer mill
Ginger Paste
Use / Function in this Product: Hammer mill
Raw banana powder (unripe)
Use / Function in this Product: Hammer mill
Spice mix: Puliyogare
Use / Function in this Product: Disintegrator
Dehydrated drumstick powder
Use / Function in this Product: Hammer mill
Operating SOP
1. Pre-operation checklist
• LEV (exhaust fan) switched ON — must run BEFORE machine starts
• Correct sieve mesh selected and locked
• PPE ON before approaching machine
• No residue from previous spice variety — full clean required
• Correct sieve mesh selected and locked
• PPE ON before approaching machine
• No residue from previous spice variety — full clean required
2. Start-up procedure
1. Switch on LEV first
2. Switch on pulveriser — allow 15 sec to reach speed
2. Switch on pulveriser — allow 15 sec to reach speed
3. Operating steps / parameters
1. Switch on LEV first
2. Switch on pulveriser — allow 15 sec to reach speed
3. Feed DRY spices steadily — rated 35 kg/hr
4. Monitor output fineness — sample every 20 min
5. Cool-down after every 1 hour continuous operation — 15 min rest
6. Run empty 2 min before switching off
2. Switch on pulveriser — allow 15 sec to reach speed
3. Feed DRY spices steadily — rated 35 kg/hr
4. Monitor output fineness — sample every 20 min
5. Cool-down after every 1 hour continuous operation — 15 min rest
6. Run empty 2 min before switching off
4. Shutdown procedure
6. Run empty 2 min before switching off
5. Cleaning / sanitation
• Remove sieve — brush clean
• Wipe all surfaces with dry cloth
• If switching spice variety — FULL CLEAN before loading next — chilli residue in turmeric is a quality failure
• Log: spice variety | input weight | output weight | fineness check result
• Wipe all surfaces with dry cloth
• If switching spice variety — FULL CLEAN before loading next — chilli residue in turmeric is a quality failure
• Log: spice variety | input weight | output weight | fineness check result
6. Safety / PPE
• PPE MANDATORY: N95 dust mask + safety goggles + gloves
• LEV must run throughout operation
• Chilli dust in eyes — immediate water wash
• DO NOT remove PPE until machine fully stopped and dust settled
• LEV must run throughout operation
• Chilli dust in eyes — immediate water wash
• DO NOT remove PPE until machine fully stopped and dust settled
7. Troubleshooting
Output fineness inconsistent (sieve damage) | Machine body hot after short run (bearing lubrication needed) — call supervisor
8. Preventive maintenance
Routine prevention is embedded in the pre-operation and post-operation checks; no separate time-based preventive-maintenance interval is stated on the source card.