SHED 1

3 In 1 Polishing Machine (Cleaning & Grading)

NFIC-KUP-U02-01

Machine at a glance

Unit
Unit 2 — Pulse Processing
Shed / location
SHED 1
Zone
Dehusking & Polishing
Actual capacity / range
Minimum 200 Kg per Hour under standard operating conditions
Actual power
3 HP, 3 Phase with starter

What this machine helps make

Sajja flour

Medium Demand
Main raw material: Bajra / pearl millet / Sajja
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Besan / Bengal gram flour

High Demand
Main raw material: Bengal gram / Chana
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Roasted chana

Medium Demand
Main raw material: Bengal gram / Chana
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Roasted gram flour / sattu-style powder

Medium Demand
Main raw material: Bengal gram / Chana
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Urad flour

High Demand
Main raw material: Black gram / Urad
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Ready mix: Dosa

High Demand
Main raw material: Formulation-specific / mixed ingredients
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Ready Mix: Jamun

High Demand
Main raw material: Fruit / formulation-specific
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Pesarattu dry premix

High Demand
Main raw material: Green gram + rice
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Moong flour

Medium Demand
Main raw material: Green gram / Moong
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Ulava podi / roasted horse-gram powder

High Demand
Main raw material: Horse gram / Ulavalu
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Jowar flour

High Demand
Main raw material: Jowar / sorghum
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Korra flour

High Demand
Main raw material: Korra / foxtail millet
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Sama flour

Medium Demand
Main raw material: Little millet / Sama
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Whole-maize flour / makka atta

Medium Demand
Main raw material: Maize
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Gluten-free millet bread premix

High Demand
Main raw material: Millets / multi-millet
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Multi-millet flour

High Demand
Main raw material: Mixed millets
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Ready-to-cook multigrain whole mix for drink/porridge

High Demand
Main raw material: Multigrain / cereal-legume
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Brown / unpolished rice

High Demand
Main raw material: Paddy
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Dhal-based nutritional supplement

High Demand
Main raw material: Pulses / dhal
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Ready mix: Vada

High Demand
Main raw material: Pulses / dhal
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Ragi flour

High Demand
Main raw material: Ragi / finger millet
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Kandi podi

High Demand
Main raw material: Red gram / Tur
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Roasted rice flour

Medium Demand
Main raw material: Rice
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Instant idli/dosa dry premix

High Demand
Main raw material: Rice + black gram
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Rice-millet multigrain flour blend

Medium Demand
Main raw material: Rice + millets
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Operating SOP

1. Pre-operation checklist

• Aspiration filter CLEANED — blocked filter reduces efficiency drastically
• Grade screens set for this pulse variety
• Polishing stones inspected for wear
• All discharge outlets clear

2. Start-up procedure

1. Run cleaning cycle with no grain for 30 seconds
2. Switch on ASPIRATION first — wait 15 seconds

3. Operating steps / parameters

1. Run cleaning cycle with no grain for 30 seconds
2. Switch on ASPIRATION first — wait 15 seconds
3. Feed pulses steadily — rated 200 kg/hr
4. Check output quality every 30 min — clean, uniform, no foreign matter
5. Adjust aspiration if dust in output
6. Run machine empty 2 min when batch complete
7. Switch off ASPIRATION LAST

4. Shutdown procedure

6. Run machine empty 2 min when batch complete
7. Switch off ASPIRATION LAST

5. Cleaning / sanitation

• Empty aspiration filter
• Brush screens and discharge outlets
• Log: pulse variety | input weight | output weight | rejection weight

6. Safety / PPE

• DUST MASK mandatory
• Aspiration outlet — keep face away from discharge

7. Troubleshooting

Poor output quality despite correct settings — polishing stones worn. Aspiration not clearing dust — filter blocked.

8. Preventive maintenance

Routine prevention is embedded in the pre-operation and post-operation checks; no separate time-based preventive-maintenance interval is stated on the source card.