SHED 1
3 In 1 Polishing Machine (Cleaning & Grading)
NFIC-KUP-U02-01
Machine at a glance
Unit
Unit 2 — Pulse Processing
Shed / location
SHED 1
Zone
Dehusking & Polishing
Actual capacity / range
Minimum 200 Kg per Hour under standard operating conditions
Actual power
3 HP, 3 Phase with starter
What this machine helps make
Sajja flour
Medium DemandMain raw material: Bajra / pearl millet / Sajja
View product →Besan / Bengal gram flour
High DemandMain raw material: Bengal gram / Chana
View product →Roasted chana
Medium DemandMain raw material: Bengal gram / Chana
View product →Roasted gram flour / sattu-style powder
Medium DemandMain raw material: Bengal gram / Chana
View product →Urad flour
High DemandMain raw material: Black gram / Urad
View product →Ready mix: Dosa
High DemandMain raw material: Formulation-specific / mixed ingredients
View product →Ready Mix: Jamun
High DemandMain raw material: Fruit / formulation-specific
View product →Pesarattu dry premix
High DemandMain raw material: Green gram + rice
View product →Moong flour
Medium DemandMain raw material: Green gram / Moong
View product →Ulava podi / roasted horse-gram powder
High DemandMain raw material: Horse gram / Ulavalu
View product →Jowar flour
High DemandMain raw material: Jowar / sorghum
View product →Korra flour
High DemandMain raw material: Korra / foxtail millet
View product →Sama flour
Medium DemandMain raw material: Little millet / Sama
View product →Whole-maize flour / makka atta
Medium DemandMain raw material: Maize
View product →Gluten-free millet bread premix
High DemandMain raw material: Millets / multi-millet
View product →Multi-millet flour
High DemandMain raw material: Mixed millets
View product →Ready-to-cook multigrain whole mix for drink/porridge
High DemandMain raw material: Multigrain / cereal-legume
View product →Brown / unpolished rice
High DemandMain raw material: Paddy
View product →Dhal-based nutritional supplement
High DemandMain raw material: Pulses / dhal
View product →Ready mix: Vada
High DemandMain raw material: Pulses / dhal
View product →Ragi flour
High DemandMain raw material: Ragi / finger millet
View product →Kandi podi
High DemandMain raw material: Red gram / Tur
View product →Roasted rice flour
Medium DemandMain raw material: Rice
View product →Instant idli/dosa dry premix
High DemandMain raw material: Rice + black gram
View product →Rice-millet multigrain flour blend
Medium DemandMain raw material: Rice + millets
View product →Operating SOP
1. Pre-operation checklist
• Aspiration filter CLEANED — blocked filter reduces efficiency drastically
• Grade screens set for this pulse variety
• Polishing stones inspected for wear
• All discharge outlets clear
• Grade screens set for this pulse variety
• Polishing stones inspected for wear
• All discharge outlets clear
2. Start-up procedure
1. Run cleaning cycle with no grain for 30 seconds
2. Switch on ASPIRATION first — wait 15 seconds
2. Switch on ASPIRATION first — wait 15 seconds
3. Operating steps / parameters
1. Run cleaning cycle with no grain for 30 seconds
2. Switch on ASPIRATION first — wait 15 seconds
3. Feed pulses steadily — rated 200 kg/hr
4. Check output quality every 30 min — clean, uniform, no foreign matter
5. Adjust aspiration if dust in output
6. Run machine empty 2 min when batch complete
7. Switch off ASPIRATION LAST
2. Switch on ASPIRATION first — wait 15 seconds
3. Feed pulses steadily — rated 200 kg/hr
4. Check output quality every 30 min — clean, uniform, no foreign matter
5. Adjust aspiration if dust in output
6. Run machine empty 2 min when batch complete
7. Switch off ASPIRATION LAST
4. Shutdown procedure
6. Run machine empty 2 min when batch complete
7. Switch off ASPIRATION LAST
7. Switch off ASPIRATION LAST
5. Cleaning / sanitation
• Empty aspiration filter
• Brush screens and discharge outlets
• Log: pulse variety | input weight | output weight | rejection weight
• Brush screens and discharge outlets
• Log: pulse variety | input weight | output weight | rejection weight
6. Safety / PPE
• DUST MASK mandatory
• Aspiration outlet — keep face away from discharge
• Aspiration outlet — keep face away from discharge
7. Troubleshooting
Poor output quality despite correct settings — polishing stones worn. Aspiration not clearing dust — filter blocked.
8. Preventive maintenance
Routine prevention is embedded in the pre-operation and post-operation checks; no separate time-based preventive-maintenance interval is stated on the source card.