SHED 1
3 In 1 Polishing Machine (Cleaning & Grading)
NFIC-KUP-U02-01
Machine at a glance
Unit
Unit 2 — Pulse Processing
Shed / location
SHED 1
Manufacturer
Suga Agro Tech
Actual capacity / range
Minimum 200 Kg per Hour under standard operating conditions
Actual power
3 HP, 3 Phase with starter
What this machine helps make
Foods for diabetics
Use / Function in this Product: Cleaner cum grader; grain conditioning unit; fraction polisher; vibratory grader
Fruit/vegetable dehydration (incl. Banana)
Use / Function in this Product: Grader
Groundnut (peanut) butter
Use / Function in this Product: Pre-cleaner
Millet-based cookies
Use / Function in this Product: Cone Polisher; shaker/grader
Shelf-stable roti from non-wheat cereals & millets
Use / Function in this Product: 2-dec sieve shaker/ grader
Versatile Dhal Mill
Use / Function in this Product: Cleaner cum grader; polisher elevators
Jowar cereal flakes
Use / Function in this Product: Cone polisher; grader
Ready-to-cook multigrain whole mix for drink/porridge
Use / Function in this Product: Cleaner
Shelf-stable Jowar flour
Use / Function in this Product: Cleaner/grader; Conditioning units; Polisher
Energy food - new formulation
Use / Function in this Product: Grain grader cum seed cleaner
Green pepper in brine
Use / Function in this Product: Grading machine
Processing of cocoa beans to: Cocoa mass, Cocoa butter, Cocoa powder
Use / Function in this Product: Grader
Ragi decortication
Use / Function in this Product: Cleaner; Sifter-cum-grader
Sesame based nutritional supplement
Use / Function in this Product: Pre-cleaner / Grader
Operating SOP
1. Pre-operation checklist
• Aspiration filter CLEANED — blocked filter reduces efficiency drastically
• Grade screens set for this pulse variety
• Polishing stones inspected for wear
• All discharge outlets clear
• Grade screens set for this pulse variety
• Polishing stones inspected for wear
• All discharge outlets clear
2. Start-up procedure
1. Run cleaning cycle with no grain for 30 seconds
2. Switch on ASPIRATION first — wait 15 seconds
2. Switch on ASPIRATION first — wait 15 seconds
3. Operating steps / parameters
1. Run cleaning cycle with no grain for 30 seconds
2. Switch on ASPIRATION first — wait 15 seconds
3. Feed pulses steadily — rated 200 kg/hr
4. Check output quality every 30 min — clean, uniform, no foreign matter
5. Adjust aspiration if dust in output
6. Run machine empty 2 min when batch complete
7. Switch off ASPIRATION LAST
2. Switch on ASPIRATION first — wait 15 seconds
3. Feed pulses steadily — rated 200 kg/hr
4. Check output quality every 30 min — clean, uniform, no foreign matter
5. Adjust aspiration if dust in output
6. Run machine empty 2 min when batch complete
7. Switch off ASPIRATION LAST
4. Shutdown procedure
6. Run machine empty 2 min when batch complete
7. Switch off ASPIRATION LAST
7. Switch off ASPIRATION LAST
5. Cleaning / sanitation
• Empty aspiration filter
• Brush screens and discharge outlets
• Log: pulse variety | input weight | output weight | rejection weight
• Brush screens and discharge outlets
• Log: pulse variety | input weight | output weight | rejection weight
6. Safety / PPE
• DUST MASK mandatory
• Aspiration outlet — keep face away from discharge
• Aspiration outlet — keep face away from discharge
7. Troubleshooting
Poor output quality despite correct settings — polishing stones worn. Aspiration not clearing dust — filter blocked.
8. Preventive maintenance
Routine prevention is embedded in the pre-operation and post-operation checks; no separate time-based preventive-maintenance interval is stated on the source card.