SHED 2

Double Drum Roaster Electric

NFIC-KUP-U03-03

Machine at a glance

Unit
Unit 3 — Masala & Spice Processing
Shed / location
SHED 2
Zone
Product Making (Spices / Pickle / Millet)
Actual capacity / range
Minimum 25 Kg per batch with roasting cycle approximately 20 minutes under standard operating conditions
Actual power
Maximum 1 HP, 3 Phase

What this machine helps make

Roasted chana

Medium Demand
Main raw material: Bengal gram / Chana
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Roasted gram flour / sattu-style powder

Medium Demand
Main raw material: Bengal gram / Chana
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Nalla karam / Andhra dry karam powder

High Demand
Main raw material: Chilli + garlic/spices
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Coriander powder

Medium Demand
Main raw material: Coriander seed
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Curry leaf podi

High Demand
Main raw material: Curry leaf + spices
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Gongura dry podi

High Demand
Main raw material: Gongura / red sorrel
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Masala roasted groundnuts

High Demand
Main raw material: Groundnut
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Palli podi / groundnut chutney powder

High Demand
Main raw material: Groundnut
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Plain roasted groundnuts

High Demand
Main raw material: Groundnut
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Salted roasted groundnuts

High Demand
Main raw material: Groundnut
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Ulava podi / roasted horse-gram powder

High Demand
Main raw material: Horse gram / Ulavalu
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Andhra curry / pulusu masala powder

Medium Demand
Main raw material: Mixed Andhra spices
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Multi-millet health mix

High Demand
Main raw material: Mixed millets + pulses
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Sambar powder

High Demand
Main raw material: Mixed spices
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Biryani / garam masala

Medium Demand
Main raw material: Mixed spices
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Rasam powder

Medium Demand
Main raw material: Mixed spices
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Ready-to-cook multigrain whole mix for drink/porridge

High Demand
Main raw material: Multigrain / cereal-legume
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Dhal-based nutritional supplement

High Demand
Main raw material: Pulses / dhal
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Ragi java / ragi health-drink dry mix

High Demand
Main raw material: Ragi + dry ingredients
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Idli karam / gunpowder

High Demand
Main raw material: Red chilli + pulses/spices
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Kandi podi

High Demand
Main raw material: Red gram / Tur
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Roasted rice flour

Medium Demand
Main raw material: Rice
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Operating SOP

1. Pre-operation checklist

• SS304 drum completely clean from previous batch
• Temperature probe checked — reads ambient before starting
• Drum rotation — rotate manually 2 turns to check free movement
• Pre-heat: switch on heating 5 min before loading

2. Start-up procedure

1. Pre-heat to target temperature
2. Load product — MAXIMUM 25 kg — do not exceed

3. Operating steps / parameters

1. Pre-heat to target temperature
2. Load product — MAXIMUM 25 kg — do not exceed
3. Start drum rotation
4. Monitor temperature continuously — DO NOT leave unattended
5. Spices: 140–160°C / 10–12 min | Groundnut: 160°C / 12–15 min | Millets: 130–140°C / 10 min
6. Maximum 25 minutes per batch — beyond this, burning risk
7. Discharge into clean tray — spread to cool — do not pile hot product
8. Allow drum to cool before next batch

4. Shutdown procedure

8. Allow drum to cool before next batch

5. Cleaning / sanitation

• Brush drum clean when COOL
• Wipe heating element housing
• Log: product roasted | temperature | time | batch weight | any burn observation

6. Safety / PPE

• DRUM SURFACE REACHES 200°C — HEATPROOF GLOVES MANDATORY for discharge
• Never leave running unattended
• Keep water away from heating element

7. Troubleshooting

Temperature not reaching set point (heating element issue) | Drum rotation irregular (motor service needed) — call supervisor

8. Preventive maintenance

Routine prevention is embedded in the pre-operation and post-operation checks; no separate time-based preventive-maintenance interval is stated on the source card.