Semi-Auto Filling Machine — Millets / Pulses / Grains / Granules (20 gm to 1000 gm)

• Correct pouch size loaded
• Calibrate fill weight — test 3 pouches on Weighing Machine before production
• Auger clean and dry — no residue from previous product
• Hopper clean

1. Load product into hopper — max 80% capacity
2. Run 3 test fills — weigh each — adjust if outside ±2% of target

1. Load product into hopper — max 80% capacity
2. Run 3 test fills — weigh each — adjust if outside ±2% of target
3. Begin production run
4. Check fill weight every 20 pouches
5. Reject any visible underfill or overfill — reprocess
6. Run auger empty before switching off

6. Run auger empty before switching off

• Empty hopper completely
• Brush auger and all contact surfaces
• If changing product — FULL brush clean before loading next commodity
• Log: product | target weight | actual average weight | pouches filled

• DRY products only — wet products jam auger and damage motor
• No wet or sticky products

Fill weight drifting more than ±3% after calibration — call supervisor

Routine prevention is embedded in the pre-operation and post-operation checks; no separate time-based preventive-maintenance interval is stated on the source card.