SHED 2
Vegetables & Fruits Cleaning Machine (Bubble Washer) — 2 Chamber
NFIC-KUP-U04-01
Machine at a glance
Unit
Unit 4 — Vegetable & Fruit Processing
Shed / location
SHED 2
Manufacturer
Suga Agro Tech
Actual capacity / range
Minimum 100 Kg/hour under standard operating conditions
Actual power
Suitable 3 Phase electrical operation with integrated blower/pump system
What this machine helps make
Turmeric powder from fresh turmeric rhizome
Use / Function in this Product: High pressure washer
Food colours: natural - Beetroot, Safflower, Kokum & Grapes
Use / Function in this Product: Rotary washer
Fruit jams & jellies
Use / Function in this Product: Fruit washing tank
Modified-atmosphere packaging of minimally processed vegetables
Use / Function in this Product: Washing units
Banana fruit bar
Use / Function in this Product: Fruit washer
Bottled sugarcane juice / fortified sugarcane beverage
Use / Function in this Product: High pressure jet washer
Garlic paste
Use / Function in this Product: Fruit washing machine
Ginger Paste
Use / Function in this Product: Fruit washing machine
Raw banana powder (unripe)
Use / Function in this Product: Fruit washer
Banana juice
Use / Function in this Product: Fruit washer
Date syrup concentrate
Use / Function in this Product: Fruit washer
Dehydrated drumstick powder
Use / Function in this Product: Washing tank
Dehydration of Bitter Gourd without pre-treatment
Use / Function in this Product: Washing tanks
Fortified mango bar
Use / Function in this Product: Fruit washer
Instant products from Moringa Leaves
Use / Function in this Product: Washer
Jamoon fruit products: (squash, RTS beverage, syrup)
Use / Function in this Product: Fruit washer
Mixed fruit & vegetable juices
Use / Function in this Product: Fruit washer
Papaya tuti frooti
Use / Function in this Product: Fruit washing tank
Shelf-stable curry pastes
Use / Function in this Product: S.S Washing Tanks
Operating SOP
1. Pre-operation checklist
• Both chambers filled with FRESH CLEAN WATER — drain and refill DAILY — never reuse standing water
• Blower/pump running — bubble agitation active before loading
• Inlet and discharge arrangements clear
• Plumbing fittings — no leaks
• Blower/pump running — bubble agitation active before loading
• Inlet and discharge arrangements clear
• Plumbing fittings — no leaks
2. Start-up procedure
1. Fill both chambers with fresh clean water
2. Switch on blower/pump — bubble agitation starts
2. Switch on blower/pump — bubble agitation starts
3. Operating steps / parameters
1. Fill both chambers with fresh clean water
2. Switch on blower/pump — bubble agitation starts
3. Load produce into Chamber 1 — minimum 3 min wash time
4. Transfer to Chamber 2 — minimum 2 min
5. Discharge washed produce to draining surface
6. Drain both chambers after every 3 batches — water becomes contaminated
2. Switch on blower/pump — bubble agitation starts
3. Load produce into Chamber 1 — minimum 3 min wash time
4. Transfer to Chamber 2 — minimum 2 min
5. Discharge washed produce to draining surface
6. Drain both chambers after every 3 batches — water becomes contaminated
4. Shutdown procedure
• Drain both chambers completely
• Leave drain valves open to air-dry
• Leave drain valves open to air-dry
5. Cleaning / sanitation
• Drain both chambers completely
• Rinse chamber walls with clean water
• Leave drain valves open to air-dry
• Log: produce type | quantity washed | water change frequency | any quality observation
• Rinse chamber walls with clean water
• Leave drain valves open to air-dry
• Log: produce type | quantity washed | water change frequency | any quality observation
6. Safety / PPE
• WET FLOOR HAZARD — mop spillage immediately
• Electrical connections near water — ensure all connections are protected
• Electrical connections near water — ensure all connections are protected
7. Troubleshooting
Bubble agitation weak (pump filter blocked) | Water recirculation slow (debris in pump inlet) — call supervisor
8. Preventive maintenance
Routine prevention is embedded in the pre-operation and post-operation checks; no separate time-based preventive-maintenance interval is stated on the source card.