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Fruit products / beverages

Papaya tuti frooti

TECH-NFIC-117
Record type
Product / SKU
Product category
Fruit products / beverages
Popularity
Low Demand
Machinery available at NFIC
Partially

1. Raw materials / commodities

COM-038
Carrot
Validated
Vegetables

NF availability: Availability: Low-to-moderate and seasonal. Source districts: Chittoor, Annamayya, Kurnool and Nandyal cool-season vegetable pockets; verify local acreage and harvest months. ODOP: No carrot ODOP in AP. Manufacturing decision: Prefer a multi-vegetable line. A carrot-only plant needs contract farming, washing/grading and cold-chain because year-round AP supply is not assured.

COM-011
Papaya
Validated
Fruits

NF availability: Availability: High. Source districts: Annamayya, Chittoor, YSR Kadapa, Anantapur, Sri Sathya Sai and Prakasam. ODOP: No papaya ODOP in AP. Manufacturing decision: Good for pulp, dehydration and preserves if the unit is close to growers. Confirm daily harvest volume and reject/processing-grade fruit because papaya has little transport life.

2. NFIC machines required

3. How the product is made

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1. Fruit selection
Select sound firm green papaya; reject overripe, damaged or mouldy fruit.
Validated

Parameters: Record variety, ripeness and incoming soluble solids.

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2. Washing and preparation
Wash with potable water; remove peel, stones/seeds and inedible parts.
Validated

Parameters: Use hygienic food-contact equipment; keep peel/waste away from prepared pulp.

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3. Dicing and firming
Dice peeled green papaya; apply only a validated permitted firming/blanching treatment.
Validated

Parameters: Uniform cube size; exact firming reagent/dose is not assumed.

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4. Sugar impregnation
Steep/cook in progressively concentrated sugar syrup as required by the recipe.
Validated

Parameters: Track syrup solids, time and cube translucency; control syrup hygiene.

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5. Draining and drying
Drain and dry to the candied-fruit specification.
Validated

Parameters: No wet pockets; final solids/moisture and water activity.

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6. Cooling and packing
Cool in a clean, dry area; weigh, seal and batch-code moisture-barrier food-grade packs.
Validated

Parameters: No condensation; check seal continuity, pack weight and moisture/water activity against the product release specification.

4. Financials and Unit economics

Production model
Use NFIC
Economics reference
UE-117
Pack size
200 g pack
Selling price
₹37.50
per pack
Variable cost to make one pack
₹29.23
Money left per pack
₹8.27
Before shared/fixed costs
Minimum production to cover costs
18 batches/month
Whole batches required
At 10 batches/month
₹20,575 loss/month
Money required to start
₹3.79 lakh

1. What will I produce and sell?

Raw material used in one batch (kg)
100.00
Finished product from one batch (kg)
67.80
Packs produced from one batch
339 packs
Selling price per pack
₹37.50
Planned production
10 batches/month
Packs available for sale/month
3,390 packs

Assumption: All saleable production is sold at the indicated selling price.

2. How much does one batch cost?

Variable costs — these increase when you produce more

Main raw material
₹1,800.00
Other ingredients
₹3,810.00
Packaging material
₹1,400.00
Production/helper labour
₹2,100.00
Transport / logistics
₹400.00
Other production costs
₹400.00
Total variable cost per batch
₹9,910.00
Sales from one batch
₹12,712.50
339 packs × ₹37.50
Variable cost of one batch
₹9,910.00
Money left from one batch
₹2,802.50
Available to pay shared/fixed business costs and thereafter become profit.
Money left per pack
₹8.27
Before shared/fixed costs.

3. NFIC Facility Cost

The fixed/shared cost of using NFIC

NFIC facility charge
₹48,600/month
This includes:
  • use of NFIC machinery / shared facility
  • electricity, fuel and water
  • machine-operator cost

You do not need to separately add electricity or machine-operator cost.

4. Will I make a profit?

Monthly Income Statement
Sales income
₹1,27,125
Main raw material
₹18,000
Other ingredients
₹38,100
Packaging
₹14,000
Production/helper labour
₹21,000
Transport / logistics
₹4,000
Other variable costs
₹4,000
Total variable costs
₹99,100
Money left after variable costs
₹28,025
NFIC fixed/shared facility cost
₹48,600
Estimated monthly loss
₹20,575
At 10 batches per month, the business is estimated to lose ₹20,575 per month.

5. How many batches do I need to sell?

Below break-even
17 batches
Sales: ₹2,16,112
Loss: ₹958
BREAK-EVEN
18 batches
Sales: ₹2,28,825
Profit: ₹1,845
Above break-even
19 batches
Sales: ₹2,41,538
Profit: ₹4,648

You should produce and sell at least 18 batches per month to cover your costs.

Every additional batch sold after this adds approximately ₹2,802 before any other unforeseen expenses.

6. What happens if I produce more?

10 batches/month
₹20,575 loss
16 batches/month
₹3,760 loss
17 batches/month
₹958 loss
18 batches/month
₹1,845 profit ← Break-even crossed
19 batches/month
₹4,648 profit
20 batches/month
₹7,450 profit
21 batches/month
₹10,252 profit

More batches sold → the fixed/shared NFIC cost gets spread over more production → monthly profit improves.

7. How much money do I need before starting?

Startup & Working Capital Requirement
Money needed for day-to-day business
₹2,31,642
Other startup requirements
₹1,47,000
Total startup money required
₹3,78,642

Why is ₹2.32 lakh needed for day-to-day business?

Raw material, ingredients, packaging and other expenses have to be paid before all the money from customers comes back.

Working-capital cycle: approximately 49 days

Estimated total money required to start and operate the business ₹3.79 lakh

5. Branding, packaging & labelling

Packaging & labelling guidance

Pack size Retail: 100 g / 200 g; bakery supply: 1 kg / 5 kg.
Label copy status Ready
Packaging, labelling & compliance guidanceRead one box at a time.

Recommended packaging

  • Heat-sealed moisture-barrier pouch or sealed food-grade tub for candied papaya cubes; select stick-resistant format. B2B: sealed liner in protective carton. Avoid excessive clear display area if colour fades in light.

Retail label essentials

  • Before printing, check the applicable rules/exemptions for: true food name; ingredients in descending order; additives; prescribed nutrition panel; veg/non-veg symbol; allergen statement; manufacturer/packer/brand-owner details and applicable FSSAI logo/licence number; net quantity; MRP inclusive of taxes and consumer-care details; batch/lot; manufacture/packing date and expiry/use-by as applicable; storage and preparation instructions.
  • Check Legal Metrology declarations, type size and unit-sale-price applicability for the final pack.
  • Mandatory information must be in English or Hindi; add clear Telugu for rural AP buyers.

Product name, origin & marketing claims

  • Put a simple descriptive food name beside the brand, with the actual variant and net quantity prominent.
  • Use honest local-origin/FPO statements backed by records.
  • Technology titles in column C are not approved marketing claims.
  • Do not imply CFTRI or FSSAI endorses the brand.
  • A QR recipe/traceability link is optional and cannot replace mandatory on-pack information.

Ingredients, allergens & cross-contact

  • Review every ingredient and processing aid/carrier, including compound seasonings and shared machinery.
  • Use the prescribed separate allergen statement when applicable; exemptions exist, including where the product itself is the allergen.
  • “May contain” follows a genuine cross-contact assessment and is not a substitute for segregation.
  • Milk is an allergen even in a vegetarian food; egg changes veg/non-veg status.
  • Do not assume millet/buckwheat foods are gluten-free.
  • B2B buyers need ingredients/allergen/additive details for their own bakery labels.
  • FSSAI Labelling and Display Regulations, 2020; Version VIII, 09-Sep-2025. Primary regulatory baseline for retail/non-retail labels, allergens and ingredient-specific declarations.

Nutrition & claims

  • Nutrition values and claims must match the final recipe, legal calculation/testing basis and serving instructions.
  • Check permitted exemptions rather than printing invented values.

Shelf life, storage & after-opening

  • Best-before alone is not a universal substitute for expiry/use-by.
  • Establish shelf life on the real product/package using safety, sensory and relevant moisture/rancidity/culture tests under intended distribution conditions.
  • No expiry duration is supplied in this workbook.
  • Print a validated after-opening period where needed, not “consume soon” as the only control.

FSSAI licence, certifications & marks

  • Obtain the applicable FSSAI registration/licence and product-category permissions before food manufacture/sale; it is not a product-quality endorsement.
  • Ordinary food rows do not establish a separate mandatory certification merely because they use millet or local produce.
  • ISO 22000/HACCP certification, retail barcodes and trademark registration are not universal food-label prerequisites, though a buyer may require them.
  • Never display BIS/AGMARK/organic/vegan/+F/other marks without qualifying and obtaining the relevant authorisation where required.
  • Special-category rows explicitly need further review.

Regulatory references

  • FSSAI Packaging Regulations, 2018; Version V, 02-Apr-2025. Food-contact compliance and Schedule IV indicative package families. Specific pack sizes and sustainability trade-offs in D/E are recommendations, not prescribed by this source.

Other important guidance

  • Identify as candied papaya/tutti-frutti, not mixed natural fruit.
  • Declare sugar, permitted colours/preservatives and sulphite if applicable.