SHED 2

Solar Dryer

NFIC-KUP-U04-02

Machine at a glance

Unit
Unit 4 — Vegetable & Fruit Processing
Shed / location
SHED 2
Zone
F&V Section (Cleaning, Prep & Drying)
Actual capacity / range
Minimum 250 Sq. Ft. effective drying area

What this machine helps make

Operating SOP

1. Pre-operation checklist

• Polycarbonate panels wiped clean — dust reduces solar heat gain by 30%
• Drying trays washed, dried, and lined as required
• Airflow vents FULLY OPEN
• No previous produce residue on trays

2. Start-up procedure

1. Spread sliced produce on trays in SINGLE LAYER — overlapping = uneven drying
2. Load trays by 8:00 AM to maximise sun hours

3. Operating steps / parameters

1. Spread sliced produce on trays in SINGLE LAYER — overlapping = uneven drying
2. Load trays by 8:00 AM to maximise sun hours
3. Check progress every 2 hours — turn produce if required
4. Drying time: Banana 6–8 hrs | Gongura 4–6 hrs | Mango 8–10 hrs | Drumstick 6–8 hrs
5. Test: product should be leathery (slices) or brittle (for powder). No moisture when pressed.
6. Remove trays by 5:00 PM — evening humidity reverses drying

4. Shutdown procedure

6. Remove trays by 5:00 PM — evening humidity reverses drying

5. Cleaning / sanitation

• Remove all produce
• Wash trays
• Wipe polycarbonate panels
• Close airflow vents at night — prevents dust ingress
• Log: produce type | quantity loaded | drying time | moisture test result | weather condition

6. Safety / PPE

• Interior gets EXTREMELY HOT in peak sun — heatproof gloves when handling mid-day trays

7. Troubleshooting

Panels cracked or yellowing (UV degradation — replace panels) | Tray mesh torn (replace — insect entry risk) — call supervisor

8. Preventive maintenance

Routine prevention is embedded in the pre-operation and post-operation checks; no separate time-based preventive-maintenance interval is stated on the source card.