SHED 2
Solar Dryer
NFIC-KUP-U04-02
Machine at a glance
Unit
Unit 4 — Vegetable & Fruit Processing
Shed / location
SHED 2
Zone
F&V Section (Cleaning, Prep & Drying)
Actual capacity / range
Minimum 250 Sq. Ft. effective drying area
What this machine helps make
Amla powder
Medium DemandMain raw material: Amla
View product →Dried banana / banana fig (sukeli-style)
Medium DemandMain raw material: Banana
View product →Nalla karam / Andhra dry karam powder
High DemandMain raw material: Chilli + garlic/spices
View product →Curry leaf podi
High DemandMain raw material: Curry leaf + spices
View product →Garlic powder
Medium DemandMain raw material: Garlic
View product →Gongura dry podi
High DemandMain raw material: Gongura / red sorrel
View product →Dehydrated green chilli / green chilli flakes
Medium DemandMain raw material: Green chilli
View product →Dehydrated mango slices
Medium DemandMain raw material: Mango
View product →Moringa leaf powder
Medium DemandMain raw material: Moringa / drumstick leaves
View product →Dehydrated onion flakes
High DemandMain raw material: Onion
View product →Onion powder
High DemandMain raw material: Onion
View product →Green banana flour
High DemandMain raw material: Raw green banana
View product →Amchur / raw mango powder
High DemandMain raw material: Raw mango
View product →Dehydrated tomato slices / flakes
High DemandMain raw material: Tomato
View product →Tomato powder
High DemandMain raw material: Tomato
View product →Operating SOP
1. Pre-operation checklist
• Polycarbonate panels wiped clean — dust reduces solar heat gain by 30%
• Drying trays washed, dried, and lined as required
• Airflow vents FULLY OPEN
• No previous produce residue on trays
• Drying trays washed, dried, and lined as required
• Airflow vents FULLY OPEN
• No previous produce residue on trays
2. Start-up procedure
1. Spread sliced produce on trays in SINGLE LAYER — overlapping = uneven drying
2. Load trays by 8:00 AM to maximise sun hours
2. Load trays by 8:00 AM to maximise sun hours
3. Operating steps / parameters
1. Spread sliced produce on trays in SINGLE LAYER — overlapping = uneven drying
2. Load trays by 8:00 AM to maximise sun hours
3. Check progress every 2 hours — turn produce if required
4. Drying time: Banana 6–8 hrs | Gongura 4–6 hrs | Mango 8–10 hrs | Drumstick 6–8 hrs
5. Test: product should be leathery (slices) or brittle (for powder). No moisture when pressed.
6. Remove trays by 5:00 PM — evening humidity reverses drying
2. Load trays by 8:00 AM to maximise sun hours
3. Check progress every 2 hours — turn produce if required
4. Drying time: Banana 6–8 hrs | Gongura 4–6 hrs | Mango 8–10 hrs | Drumstick 6–8 hrs
5. Test: product should be leathery (slices) or brittle (for powder). No moisture when pressed.
6. Remove trays by 5:00 PM — evening humidity reverses drying
4. Shutdown procedure
6. Remove trays by 5:00 PM — evening humidity reverses drying
5. Cleaning / sanitation
• Remove all produce
• Wash trays
• Wipe polycarbonate panels
• Close airflow vents at night — prevents dust ingress
• Log: produce type | quantity loaded | drying time | moisture test result | weather condition
• Wash trays
• Wipe polycarbonate panels
• Close airflow vents at night — prevents dust ingress
• Log: produce type | quantity loaded | drying time | moisture test result | weather condition
6. Safety / PPE
• Interior gets EXTREMELY HOT in peak sun — heatproof gloves when handling mid-day trays
7. Troubleshooting
Panels cracked or yellowing (UV degradation — replace panels) | Tray mesh torn (replace — insect entry risk) — call supervisor
8. Preventive maintenance
Routine prevention is embedded in the pre-operation and post-operation checks; no separate time-based preventive-maintenance interval is stated on the source card.