SHED 1
Destoner — 3 In 1 Blower / Destoner / Grader
NFIC-KUP-U05-02
Machine at a glance
Unit
Unit 5 — Rice Milling & Grain Cleaning
Shed / location
SHED 1
Manufacturer
Suga Agro Tech
Actual capacity / range
Minimum 250 Kg/hour under standard operating conditions
Actual power
Maximum 3 HP, 3 Phase Motor with starter
What this machine helps make
Foods for diabetics
Use / Function in this Product: De-stoner; grain stoner
Groundnut (peanut) butter
Use / Function in this Product: De-stoner
Malted cereal/Ragi ready-to-eat weaning food
Use / Function in this Product: Destoner; Aspirator
Millet-based cookies
Use / Function in this Product: Destoner cum cleaner
Versatile Dhal Mill
Use / Function in this Product: De-stoner
Malted Ragi flour - enzyme rich
Use / Function in this Product: De-stoner with elevator
Ready-to-cook multigrain whole mix for drink/porridge
Use / Function in this Product: De-stoner
Roasted & flavoured cashew kernels
Use / Function in this Product: Destoner
Shelf-stable Jowar flour
Use / Function in this Product: Destoner
Convenience flour from Ragi / Instant Ragi Mudde mix
Use / Function in this Product: Cleaner-grader-cum de-stoner
Dhal-based nutritional supplement
Use / Function in this Product: Destoner
Processing of cocoa beans to: Cocoa mass, Cocoa butter, Cocoa powder
Use / Function in this Product: De-stoner
Ragi decortication
Use / Function in this Product: De-stoner; Magnetic separator; Aspirator
Operating SOP
1. Pre-operation checklist
• Sieves/screens correct for grain variety — paddy sieve differs from jowar sieve
• Blower outlet clear
• Destoning chamber inlet clear
• Blower outlet clear
• Destoning chamber inlet clear
2. Start-up procedure
1. Switch on BLOWER first — 15 sec before main motor
2. Switch on main motor
2. Switch on main motor
3. Operating steps / parameters
1. Switch on BLOWER first — 15 sec before main motor
2. Switch on main motor
3. Feed raw paddy/grain steadily — rated 250 kg/hr
4. Monitor stone outlet — empty stone trap when full
5. Monitor grain outlet — clean, uniform stream
6. Check grading separation — adjust screens if grains blending
7. Run empty 2 min when batch complete
2. Switch on main motor
3. Feed raw paddy/grain steadily — rated 250 kg/hr
4. Monitor stone outlet — empty stone trap when full
5. Monitor grain outlet — clean, uniform stream
6. Check grading separation — adjust screens if grains blending
7. Run empty 2 min when batch complete
4. Shutdown procedure
7. Run empty 2 min when batch complete
5. Cleaning / sanitation
• Empty stone trap
• Brush screens
• Log: grain variety | input weight | cleaned output | stones removed | any quality observation
• Brush screens
• Log: grain variety | input weight | cleaned output | stones removed | any quality observation
6. Safety / PPE
• Stone trap outlet — keep clear of personnel
• Blower discharge — keep face away
• Blower discharge — keep face away
7. Troubleshooting
Stone carryover in grain output — blower speed adjustment needed — call supervisor
8. Preventive maintenance
Routine prevention is embedded in the pre-operation and post-operation checks; no separate time-based preventive-maintenance interval is stated on the source card.