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Fruit products / beverages

Tamarind Juice concentrate & Powder

TECH-NFIC-136
Record type
Product / SKU
Product category
Fruit products / beverages
Popularity
Low Demand
Machinery available at NFIC
Partially

1. Raw materials / commodities

COM-032
Tamarind
Validated
Spices & condiments

NF availability: Availability: Moderate. Source districts: Annamayya, Parvathipuram Manyam, Alluri Sitharama Raju, Vizianagaram, Srikakulam and other dryland/forest-edge areas. ODOP: Annamayya – tamarind; Parvathipuram Manyam – minor forest produce including tamarind. Manufacturing decision: Strong ODOP-aligned opportunity for deseeding, blocks, paste and concentrate. Secure seasonal collection, grade by moisture/seed content and plan dry storage for year-round processing.

2. NFIC machines required

NFIC-KUP-U01-05
Manual 7 Plate Filter Press
Validated
Shed / location: SHED 2

Use: Sparkler filter press

NFIC-KUP-U07-02
Weighing Machine (Scale)
Validated
Shed / location: SHED 2

Use: Weighing balance

NFIC-KUP-U07-04
Plastic Tubs
Validated
Shed / location: SHED 1

Use: Holding tank with stirring arrangement; Trolleys; Handling vessels

3. How the product is made

?
1. Cleaning and extraction
Remove shell, fibre and seeds; extract tamarind pulp/juice with potable water.
Validated

Parameters: Foreign matter, extraction ratio and solids recovery.

?
2. Refining
Sieve/filter to remove seed and fibre particles.
Validated

Parameters: Screen integrity and pulp particle size.

?
3. Concentrate branch
Evaporate under the specified conditions and pack with the validated preservation process.
Validated

Parameters: Final °Brix, acidity, colour and viscosity.

?
4. Powder branch
Prepare the validated feed formulation, dry with the specified system, then recover and cool powder.
Validated
?
5. Packing
Seal concentrate or powder in the pack designed for that form.
Validated

Parameters: Powder moisture/caking; concentrate closure integrity and shelf life.

4. Financials and Unit economics

Production model
Use NFIC
Economics reference
UE-136
Pack size
200 g pack
Selling price
₹56.25
per pack
Variable cost to make one pack
₹37.96
Money left per pack
₹18.29
Before shared/fixed costs
Minimum production to cover costs
6 batches/month
Whole batches required
At 12 batches/month
₹48,660 profit/month
Money required to start
₹5.09 lakh

1. What will I produce and sell?

Raw material used in one batch (kg)
100.00
Finished product from one batch (kg)
87.20
Packs produced from one batch
436 packs
Selling price per pack
₹56.25
Planned production
12 batches/month
Packs available for sale/month
5,232 packs

Assumption: All saleable production is sold at the indicated selling price.

2. How much does one batch cost?

Variable costs — these increase when you produce more

Main raw material
₹11,000.00
Packaging material
₹2,250.00
Production/helper labour
₹1,800.00
Transport / logistics
₹500.00
Other production costs
₹1,000.00
Total variable cost per batch
₹16,550.00
Sales from one batch
₹24,525.00
436 packs × ₹56.25
Variable cost of one batch
₹16,550.00
Money left from one batch
₹7,975.00
Available to pay shared/fixed business costs and thereafter become profit.
Money left per pack
₹18.29
Before shared/fixed costs.

3. NFIC Facility Cost

The fixed/shared cost of using NFIC

NFIC facility charge
₹47,040/month
This includes:
  • use of NFIC machinery / shared facility
  • electricity, fuel and water
  • machine-operator cost

You do not need to separately add electricity or machine-operator cost.

4. Will I make a profit?

Monthly Income Statement
Sales income
₹2,94,300
Main raw material
₹1,32,000
Packaging
₹27,000
Production/helper labour
₹21,600
Transport / logistics
₹6,000
Other variable costs
₹12,000
Total variable costs
₹1,98,600
Money left after variable costs
₹95,700
NFIC fixed/shared facility cost
₹47,040
Estimated monthly profit
₹48,660
At 12 batches per month, estimated profit is ₹48,660 per month.

5. How many batches do I need to sell?

Below break-even
5 batches
Sales: ₹1,22,625
Loss: ₹7,165
BREAK-EVEN
6 batches
Sales: ₹1,47,150
Profit: ₹810
Above break-even
7 batches
Sales: ₹1,71,675
Profit: ₹8,785

You should produce and sell at least 6 batches per month to cover your costs.

Every additional batch sold after this adds approximately ₹7,975 before any other unforeseen expenses.

6. What happens if I produce more?

4 batches/month
₹15,140 loss
5 batches/month
₹7,165 loss
6 batches/month
₹810 profit ← Break-even crossed
7 batches/month
₹8,785 profit
8 batches/month
₹16,760 profit
12 batches/month
₹48,660 profit
15 batches/month
₹72,585 profit

More batches sold → the fixed/shared NFIC cost gets spread over more production → monthly profit improves.

7. How much money do I need before starting?

Startup & Working Capital Requirement
Money needed for day-to-day business
₹3,42,040
Other startup requirements
₹1,67,000
Total startup money required
₹5,09,040

Why is ₹3.42 lakh needed for day-to-day business?

Raw material, ingredients, packaging and other expenses have to be paid before all the money from customers comes back.

Working-capital cycle: approximately 39 days

Estimated total money required to start and operate the business ₹5.09 lakh

5. Branding, packaging & labelling

Packaging & labelling guidance

Pack size Concentrate: 100 g / 200 g / 1 kg; powder: 50 g / 100 g / 500 g.
Label copy status Ready
Packaging, labelling & compliance guidanceRead one box at a time.

Economical / sustainable option

  • Concentrate: acid-compatible process-rated jar or high-barrier pouch. Powder: tightly heat-sealed moisture-barrier pouch, preferably opaque. Validate concentrate preservation separately; choose recyclable stock jar/mono-material only where performance is equivalent.

Retail label essentials

  • Before printing, check the applicable rules/exemptions for: true food name; ingredients in descending order; additives; prescribed nutrition panel; veg/non-veg symbol; allergen statement; manufacturer/packer/brand-owner details and applicable FSSAI logo/licence number; net quantity; MRP inclusive of taxes and consumer-care details; batch/lot; manufacture/packing date and expiry/use-by as applicable; storage and preparation instructions.
  • Check Legal Metrology declarations, type size and unit-sale-price applicability for the final pack.
  • Mandatory information must be in English or Hindi; add clear Telugu for rural AP buyers.

Product name, origin & marketing claims

  • Put a simple descriptive food name beside the brand, with the actual variant and net quantity prominent.
  • Use honest local-origin/FPO statements backed by records.
  • Technology titles in column C are not approved marketing claims.
  • Do not imply CFTRI or FSSAI endorses the brand.
  • A QR recipe/traceability link is optional and cannot replace mandatory on-pack information.

Ingredients, allergens & cross-contact

  • Review every ingredient and processing aid/carrier, including compound seasonings and shared machinery.
  • Use the prescribed separate allergen statement when applicable; exemptions exist, including where the product itself is the allergen.
  • “May contain” follows a genuine cross-contact assessment and is not a substitute for segregation.
  • Milk is an allergen even in a vegetarian food; egg changes veg/non-veg status.
  • Do not assume millet/buckwheat foods are gluten-free.
  • Label tamarind concentrate and powder separately; declare carriers/salt/preservatives if used.
  • FSSAI Labelling and Display Regulations, 2020; Version VIII, 09-Sep-2025. Primary regulatory baseline for retail/non-retail labels, allergens and ingredient-specific declarations.

Nutrition & claims

  • Nutrition values and claims must match the final recipe, legal calculation/testing basis and serving instructions.
  • Check permitted exemptions rather than printing invented values.

Shelf life, storage & after-opening

  • Best-before alone is not a universal substitute for expiry/use-by.
  • Establish shelf life on the real product/package using safety, sensory and relevant moisture/rancidity/culture tests under intended distribution conditions.
  • No expiry duration is supplied in this workbook.
  • Print a validated after-opening period where needed, not “consume soon” as the only control.
  • Give dilution/recipe quantity and validated after-opening storage; powder needs dry-spoon/reclosure instructions.

FSSAI licence, certifications & marks

  • Obtain the applicable FSSAI registration/licence and product-category permissions before food manufacture/sale; it is not a product-quality endorsement.
  • Ordinary food rows do not establish a separate mandatory certification merely because they use millet or local produce.
  • ISO 22000/HACCP certification, retail barcodes and trademark registration are not universal food-label prerequisites, though a buyer may require them.
  • Never display BIS/AGMARK/organic/vegan/+F/other marks without qualifying and obtaining the relevant authorisation where required.
  • Special-category rows explicitly need further review.

Regulatory references

  • FSSAI Packaging Regulations, 2018; Version V, 02-Apr-2025. Food-contact compliance and Schedule IV indicative package families. Specific pack sizes and sustainability trade-offs in D/E are recommendations, not prescribed by this source.